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CKD ABSODEX AX1022, Manual

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CKD ABSODEX AX1022 Manual Download Page 1

Compact DD actuator with high torque for FA

Direct drive actuator 

Eco-friendly
Absolute type DD actuator

CB-32A 7

Summary of Contents for ABSODEX AX1022

Page 1: ...Compact DD actuator with high torque for FA Direct drive actuator Eco friendly Absolute type DD actuator CB 32A 7...

Page 2: ...Eco friendly Energy saving space saving oilless reusable these all assist in constructing an eco friendly production system Precise high function This high precision absolute DD actuator enables freel...

Page 3: ...lity 5 Energy saving Power is consumed only during indexing Almost no power is consumed while the output shaft is stopped No need to replace or dispose lubricant Bothersome lubricant replacement and w...

Page 4: ...0 AX4000 Series Repeatability 5 second 1 second 1 3600 High torque This DD motor has outstanding torque properties that maintain the torque even in high speed ranges and uses a PM motor suitable for i...

Page 5: ...nual for information on installing the system to comply with stan dards etc Refer to the CKD EU Standard Compatible Part Guide for details on compatible models and standards The Low Voltage Directive...

Page 6: ...ctuator compatible type series variation Series Torque N m 6 12 9 18 22 45 AX2006G AX2012G AX2018G AX4022G AX4045G AX2000G Series AX4000G Series GH type driver GS type driver Actuator Compatible drier...

Page 7: ...9GS 240rpm AX4022GS 240rpm AX4045GS 240rpm AX4075GS 140rpm Compatible with large moment of inertia loads Hollow hole diameter is large and a variety of size options are available High speed rotation 3...

Page 8: ...AX1000 Series AX1022 AX1045 AX1075 AX2006 AX2012 AX2021 AX2042 AX4009 AX4022 AX4045 AX4075 AX5022 AX5045 AX5075 AX8045 AX8070 AX2000 Series AX4000 Series AX5000 Series AX8000 Series H type driver S ty...

Page 9: ...s are available Seven models 9 to 500N m are selectable Integrated pneumatic brakes enable the output shaft can be clamped when stopping Suitable for work in which loads are applied after stopping IP6...

Page 10: ...ote Free software for Windows RS 232C I O connector MR 50LM AX driver power 24 VDC I O Remote I O station PLC Master AX OPX When I O used When network used Slave unit power AX driver power 24 VDC PLC...

Page 11: ...he system is used as an intelligent P P unit Merit of ABSODEX With the absolute resolver return to origin is not required after turning power on and any position is moved to directly Check when instal...

Page 12: ...ess name 1 Program No to select No selection 0 bit No selection 1 bit No selection 2 bit No selection 3 bit No setting of the first digit Start signal Positioning complete signal Start input waiting o...

Page 13: ...in 0 7 sec Brake operation Start input waiting from PLC Brake release Move to 45 position in 0 7 sec Brake operation Start input waiting from PLC Jump to the sequence No 1 block Program end Use the di...

Page 14: ...compressed air and check leakage current 5 Observe the Instruction Manual and Precautions for each product to prevent accidents Do not rotate the actuator outputs shaft by 30 rpm or more while power...

Page 15: ...it personal injury delay cost or any other ancillary or indirect loss cost or damage resulting from the use of or faults in the use of CKD products 2 CKD cannot be held responsible for the following d...

Page 16: ...bolts and ensure sufficient rigidity without loosening etc Fig 1 Gain must be adjusted based on load table size etc Even when the direct drive actuator is not directly installed it should be installed...

Page 17: ...tc 3 Built in brakes for the type with brakes enhance holding rigidity when the output shaft is stopped Do not use these brakes to brake or stop a rotating output shaft Recommended air circuit for air...

Page 18: ...tact serial connection Operation method 1 Control with NC program M68 M69 When the M68 code is executed BK to BK is not energized brakes are applied and when the M69 code is executed BK to BK is energ...

Page 19: ...tand voltage of the machine or equipment con taining the direct drive actuator disconnect the main power cable L1 L2 L3 to the direct drive actuator driver and check that the voltage is not applied to...

Page 20: ...fications by a party other than CKD after the product is delivered or faults caused by repairs not designated by CKD 6 When using this product in the user s machine or equipment damage that is avoided...

Page 21: ...Intro 20 MEMO...

Page 22: ...e ambient temperature range Storage ambient humidity range Weight Runout of output shaft Runout of output shaft surface N m N m rpm N N m kg m2 kg m2 sec sec N m P rev kg mm mm rpm 350 300 250 200 150...

Page 23: ...Note 1 Select the driver according to the table below Driver power voltage table Contact CKD when ordering parts individually for maintenance Note 2 Use the optional flexible cable in applications wh...

Page 24: ...es and driver s indications are correct Use the optional flexible cable in applications where the cable is bent repeatedly When using a flexible cable fix the cable sheath near the actuator connector...

Page 25: ...mmended positions for connector holes for motor mounting base 22 35 P C D 100 6 M5 depth 10 straight Mounting base option 95 95 50 30 5H7 depth 8 option 4 7 110 95 90 3 5 Rotational section 5 150 40 1...

Page 26: ...P C D 100 6 M5 depth 10 straight Mounting base option 95 95 5H7 depth 8 option 4 7 110 115 110 3 5 Rotational section 5 150 40 12 5 1 120 4 5 4 M6 depth 12 straight 40 5 x 21 110 AX center Body outle...

Page 27: ...d section 6 M5 depth 10 straight Mounting base option 95 95 5H7 depth 8 option 4 7 110 150 145 3 5 Rotational section 5 150 40 12 5 1 155 4 5 Fixed section 4 M6 depth 12 straight 40 5 x 21 110 AX cent...

Page 28: ...ptions Applicable model AX4022G AX4045G AX4075G Non backlash dry non excitation operation type 24 VDC 45 reference value 55 2 30 200 50 reference value 250 reference value 40 30 1 25 35 50 reference v...

Page 29: ...e electromagnetic brake 022 P1 DM08 J1 EB BS GS S CE marking Note 6 G K Note on model no selection Note 1 Select the driver according to the table below Driver power voltage table Contact CKD when ord...

Page 30: ...mm 60mm 90mm 90mm Resolver cable Motor cable 15 20 22 15 41 300 L standard length 4m 100 48 18 Cable dimensions Resolver cable Motor cable 41 L standard length 4m 100 48 18 18 24 CE marking 41 100 L s...

Page 31: ...xible cable in applications where the cable is bent repeatedly When using a flexible cable fix the cable sheath near the actuator connector When connecting the cable firmly insert the connector to the...

Page 32: ...x the end of the cable sheath Standard cable length 4 m 2 6H7 Option 4 7 5H7 depth 7 Option Body outlet cable length 400 mm Note This is not a flexible cable 6 5 5 18 45 50 10 170 42 42 5 30 19 5 85 1...

Page 33: ...ctromagnetic brake lead wire 300 from outlet 25 5 3 M5 straight Electromagnetic brake for manual release 45 5 14 0 R8 45 2 10 Electromagnetic brake protection element attached 109 5 C 1 0 200 150 6H7...

Page 34: ...14 0 R8 45 2 10 Electromagnetic brake protection element attached C10 200 150 6H7 depth 8 option 4 M6 depth 12 straight For option electromagnetic brake mounting P C D 54 4 5 150 200 6H7 depth 8 optio...

Page 35: ...4 M10 depth 20 straight P C D 260 118 58 158 Electromagnetic brake protection element attached 29 81 5 6 M8 depth 16 straight For dial plate mounting 240 280 240 280 P C D 100 8H7 depth 10 option 85 C...

Page 36: ...AX4150G AX4300G Non backlash dry non excitation operation type 24 VDC 55 2 30 200 50 reference value 250 reference value 45 reference value 40 Type Rated voltage Power supply wattage Rated current Sta...

Page 37: ...ance Note 6 Additionally machined sections may not have a treated surface Model Driver type GH type driver 3 phases 200 to 230 VAC AX4150G AX4300G AX4500G Blank Blank Blank cable length 02 Blank 06 08...

Page 38: ...r for the motor cable if the cable is longer than 6 m When connecting the motor cable and driver check that the cable s mark tubes and driver s indications are correct Use the optional flexible cable...

Page 39: ...anual release 4 M10 depth 20 straight P C D 260 118 58 Electromagnetic brake protection element attached 29 81 5 6 M8 depth 16 straight For dial plate mounting 240 280 240 280 P C D 100 8H7 depth 10 o...

Page 40: ...n base is installed 20 P C D 100 4 M8 depth 16 straight Option for electromagnetic brake mounting 3 M8 depth 16 straight Option for electromagnetic brake mounting 159 41 116 15 5 36 5 200 220h7 160h7...

Page 41: ...on Rotational section including hollow section 6 M10 depth 20 straight For dial plate mounting 127 5 250 250 Mounting base Option 295 C 1 5 295 4 14 20 130 10H7 depth 12 option Not available if the op...

Page 42: ...Allowable radial load Output shaft moment of inertia Allowable load moment of inertia Index accuracy Note 1 Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor...

Page 43: ...andard without dowel hole 1 on top F Driver power voltage Refer to the driver power voltage table on the left cable length Note The length and type cannot be changed after delivery 02 Blank 06 08 10 1...

Page 44: ...ange including hollow section Rotational section Mounting base 6 7 straight 6 M6 depth 11 straight P C D 1 4 0 P C D 70 2 x 6 M6 depth 9 straight P C D 180 120 78 19 5 19 5 Rotational section includin...

Page 45: ...unting Option including hollow section 120 P C D 2 6 5 P C D 100 P C D 220 Mounting base 2 x 6 M8 depth 12 straight 6 9 straight 6 M8 depth 14 straight 78 19 5 19 5 Rotational section Standard cable l...

Page 46: ...20 P C D 2 6 5 P C D 100 P C D 220 Mounting base 2 x 6 M8 depth 12 straight 6 9 straight 6 M8 depth 14 straight 78 19 5 19 5 Rotational section Rotational section including hollow section 242 234 200...

Page 47: ...000 AX1000 Series Dimensions with options Actuator Dimensions with options Connector bottom installation C AX1022 AX1045 AX1075 AX1150 AX1210 22 119 38 37 5 30 11 37 198 60 55 35 14 P C D 75 90 P C D...

Page 48: ...Output shaft moment of inertia Allowable load moment of inertia Index accuracy Note 1 Repeatability Output shaft friction torque Resolver resolution Motor insulation grade Motor withstanding voltage...

Page 49: ...ank J1 J1 J1 J1 Model Model no of options Dowel hole Note 4 Note 5 H P1 E Cable change Blank D DM Standard cable length 4 m Cable length change Flexible cable length change H Dowel hole Blank P1 P2 P3...

Page 50: ...inner diameter 90h7 110 80h8 150 CAUTION Fix the end of cable sheath when using a flexible cable 95 95 Mounting base option 4 7 Fixed section 6 M5 depth 10 straight For dial plate mounting P C D 100...

Page 51: ...base Option Option Fixed section 6 M6 depth 10 straight For dial plate mounting P C D 130 P C D 180 Fixed section 74 6 M6 depth 10 straight P C D 110 0 04 A 0 04 A 65 65 Standard cable length 4 m Stan...

Page 52: ...t P C D 110 3 0 6 7 6H7 depth 8 Mounting base Option Option Fixed section 6 M6 depth 10 straight For dial plate mounting P C D 130 P C D 180 0 04 A 0 04 A 65 65 Standard cable length 4 m Standard cabl...

Page 53: ...nge P C D 110 100h7 150 6 M6 depth 10 straight 6 M6 depth 10 straight 46 fixedshaftinner diameter 46 fixedshaftinner diameter 7 53 140 8 148 7 53 175 183 8 Fixed section Fixed section 32 28 16 32 28 1...

Page 54: ...X4022 AX4045 AX4075 AX4150 AX4300 Non backlash dry non excitation operation type 24 VDC 45 reference value 55 2 30 200 50 reference value 250 reference value 40 30 1 25 35 50 reference value 150 refer...

Page 55: ...ion type electromagnetic brake AX4009 and AX4500 cannot be selected 022 S P1 DM08 J1 EB BS S K Note on model no selection Note 1 Select the driver according to the table below Note 6 Additionally mach...

Page 56: ...stance from output shaft flange surface Fig a Fig b L Speed max torque characteristics rpm 120 100 80 60 40 20 0 0 100 50 N m AX4009 AX4022 AX4045 AX4075 AX4009 AX4022 AX4045 AX4075 rpm 120 100 80 60...

Page 57: ...5 42 5 18 50 P C D 160 170 30 146 0 03 option dowel hole dimensions 120 0 03 option dowel hole dimensions 2 6H7 Option 80 85 140 160 5H7 depth 7 6 M5 depth 10 straight For dial plate mounting Option R...

Page 58: ...utlet Electromagnetic brake protection element attached P C D 160 6H7 depth 8 option Not available if the option base is installed 45 4 M6 depth 12 straight For option electromagnetic brake mounting C...

Page 59: ...ngth 9 For dial plate mounting 150 200 C 1 0 Rotational section 28 5 12 45 32 83 9 5 5 115 129 5 100h7 140h7 180 2 170 B A 80 4 M6 depth 12 straight B P C D 160 Electromagnetic brake protection elemen...

Page 60: ...A B 220h7 160h7 270 280 3 85 15 4 M10 depth 20 straight P C D 260 130 45 45 10H7 depth 12 option Not available if the option base is installed For dial plate mounting 6 M8 depth 16 straight Standard c...

Page 61: ...ength 4 m 12 5 220h7 160h7 270 280 3 85 15 12 5 170 36 5 41 104 145 45 10H7 depth 12 option Not available if the option base is installed 4 M10 depth 20 straight For dial plate mounting 6 M8 depth 16...

Page 62: ...ion 15 5 220h7 160h7 85 15 5 231 Rotational section 36 5 41 159 288 3 20 272 200 6 M12 depth 24 straight 10H7 depth 12 option Not available if the option base is installed P C D 265 For dial plate mou...

Page 63: ...220h7 160h7 85 15 5 366 Rotational section 6 M12 depth 24 straight 130 6 M10 depth 20 straight 10H7 depth 12 option 4 14 Mounting base option C 1 5 80 CAUTION When using flexible cable fix the end of...

Page 64: ...xial load Allowable moment load Allowable radial load Output shaft moment of inertia Allowable load moment of inertia Index accuracy Note 1 Repeatability Output shaft friction torque Resolver resoluti...

Page 65: ...0 Blank Blank Blank J1 J1 100 to 115 VAC Blank Blank Model Model no of options Dowel hole F P1 F Dowel hole Blank P1 Standard without dowel hole 1 on top C Cable change Blank D DM Standard cable lengt...

Page 66: ...6H7 depth 8 85 25 24 22 96 64 23 9 7 15 6 21 83 23 45 19 180h7 5 125 5 111 14 12 18 42 Silencer for exhaust Valve manual override section Indicator LED Rc1 8 Rc1 8 40h7 0 04 A P C D 70 2 1 6 Option 4...

Page 67: ...ion Rotational section including hollow section 6H7 depth 8 Joint 6 for air supply 85 24 25 22 96 64 23 9 7 15 6 21 83 23 45 19 180h7 5 160 5 146 14 12 18 42 Silencer for exhaust Valve manual override...

Page 68: ...5 40 39 37 265 h7 23 64 9 22 5 96 29 37 19 45 42 15 10 8 18 15 18 83 122 140 9 Silencer for exhaust Joint 6 for air supply Valve manual override section Indicator LED Rc1 8 Rc1 8 70h7 0 04 A P C D 100...

Page 69: ...H7 depth 10 125 40 39 37 265 h7 23 64 9 22 5 96 29 37 19 45 42 15 10 8 18 15 18 83 167 185 9 Silencer for exhaust Joint 6 for air supply Valve manual override section Indicator LED Rc1 8 Rc1 8 70h7 0...

Page 70: ...40 39 37 265h7 23 10 9 119 29 37 19 46 15 10 8 23 18 84 240 217 258 9 Silencer for exhaust Joint 6 for air supply Indicator LED Rc1 8 Rc1 8 70h7 0 04 A P C D 100 Option 4 M10 depth 15 rear side is th...

Page 71: ...50 MEMO...

Page 72: ...top and housing bottom mm Perpendicularity of table top and housing side mm Runout of table main shaft hole mm 0 015 0 015 0 02 0 02 0 015 Inspection standard Note 1 Refer to the CKD Index Units Gener...

Page 73: ...iver according to the table below Note 4 P and T can not be selected together Straight plug Angle plug Model Driver power voltage table Driver type S type driver H type driver 200 to 230 VAC 100 to 11...

Page 74: ...tion 40 2 96 100 18 60 20 98 60 152 16 37 205 18 180h7 40 160 170 200 4 12 160 200 4 M10 depth 15 P C D 1 0 0 Rc1 8 125 10 130 2 x 4 M10 depth 15 rear side is the same 30 12 30 2 1 6 depth 3 3 0 0215...

Page 75: ...A B Rc1 8 for air purge D section 54 104 67 5 355 285 250 70 250 142 5 297 5 18h7 275 155 108 24 75 4 M12 4 18 90 34 250h7 70H7 38 41 15 154 111 210 22 5 130 12 36 36 2 x 4 M12 depth 24 rear side is...

Page 76: ...ay occur depending on the amount of air leakage If this poses a problem lower air pressure NBR nitryl rubber is used for seal material The seal s properties and life could be shortened depending on th...

Page 77: ...56 MEMO...

Page 78: ...e Resolver cable Motor cable Motor cable Resolver cable 15 20 22 15 41 L standard length 4m 41 L standard length 4m 100 74 L standard length 4m approx 22 approx 22 74 Flexible conduit Flexible conduit...

Page 79: ...rect Attach a noise filter for the motor cable on the motor cable near the driver if the cable is longer than 6 m Use the optional flexible cable in applications where the cable is bent repeatedly Whe...

Page 80: ...actuator 0 01 to 100 sec 0 01 to 100rpm S type 0 01 to 100 sec 0 01 to 300rpm Note GS type Note The max rotation speed differs depending on the actuator connected Pin No Signal name Logic Judgment 1 t...

Page 81: ...SODEX CKD Corporation MADE IN JAPAN 240 50 75 5 ABSODEX MON MON G1 G1 G2 G2 CN1 CN1 POWER POWER POWER ABSODEX ABSODEX CN2 CN2 L 1 L 2 L 3 U V W BK BK AC200 230V 50 60Hz POWER L 1 L 2 NC U V W BK BK AC...

Page 82: ...e Positive Negative Positive Level Level Level Level Level Edge Edge Edge Edge Edge Edge Edge Edge Level Level External power input 24V 10 External power input GND Program No selection input bit 0 Pro...

Page 83: ...MON G1 G2 F1 F2 F3 CN2 POWER CN3 CN1 L1 POWER 3200 230 VAC 50 60Hz L2 L3 FG U V W ABSODEX MODEL AX9 H SERIAL CKD Corporation MADE IN JAPAN BK BK 210 5 ABSODEX MODEL AX9 H SERIAL CKD Corporation MADE I...

Page 84: ...WER FREQUENCY AMBIENT 50 60Hz K CKDCorporation SERIAL MADEINJAPAN MODEL AX9S ABSODEX 100 240 5 50 75 220 17 5 160 5 17 5 2 3 2 3 Note Note 75 240 50 5 Note For ground cable connection M4 round head sc...

Page 85: ...64 MEMO...

Page 86: ...y approx 140g Edition display parameter operation copy Equal index or NC program 2000 characters 1 program Equal index program program No 0 to 999 AX0170H ABSODEX Interactive terminal DRIVER H TYPE Em...

Page 87: ...in the direct drive actuator driver are stored in another driver Programs are created easily by inputting the following setting items Examples of use Example of program input Edit mode Programs are i...

Page 88: ...ccupied unit No Setting switch CC Link system Ver1 10 compliant 156K 625K 2 5M 5M 10M bps select with a switch 14 points 16 points Pulse string emergency stop Photo coupler insulation LED only display...

Page 89: ...t Communication speed Output No Input No Other inputs Output insulation type Operating indication Occupied byte number Setting switch DeviceNet conformed 125k 250k 500k bps select with a switch 14 poi...

Page 90: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 Program No selection input bit 0 Program No selection input bit 1 Program No selection input bit 2 Program No selection input bit 3 Program No selection input bit...

Page 91: ...lation dimensions for GS S type driver Cautions for installation Slave unit installation for GS S type driver 0V Sl a ve uni t power 24V SLD FG DA DG RD RUN L DB PW SD ERR L Installation Dismounting I...

Page 92: ...Actuator cable standard 4m Direct drive actuator RS 232C 200 VAC three phase FG Interactive terminal No 3 class ground and above ABSODEX DRIVER S TYPE G1 CN2 CN1 N3 BK ABSODEX POWER POWER L1 L2 MON 3...

Page 93: ...fore starting wiring When connecting the cable to the connector the cable could move to the back instead of the connector tightening side so always loosen the cable fixing screw sufficiently If a conn...

Page 94: ...ntact the CKD Sales Office for details on the mounting base model No AX AX BASE Note 2 AX Series Note 1 Other Part name Model No Model Pulse row input cable I O connector AX OPX CABLE D02 AX CONNECTOR...

Page 95: ...74 MEMO...

Page 96: ...Note Frictional torque is applied to the output shaft due to the bearing or sliding surface or other friction Friction torque is calculated with a relational formula Tf Ff Rf N m Ff m g Where Frictio...

Page 97: ...m Am J JM Trms 5 53 10 545 0 326 231 3 N m 70 7 N m 0 0 1 5 10 TF TW fc TMF rpm 1 76 33 6 t1 6 0 8 90 J J1 J2 6 32 4 225 10 545 180 t1 2 180 0 82 90 t1 t0 Trms 0 8 4 W W 40 W W 2 2 Vm J JM t1 180 2 t0...

Page 98: ...torque max Tm N m Load torque effective Trms N m 3 91 J JM Tf Tw fc TMF 2 fc 720 ta2 1 t1 0 863ta t0 2ta t1 2ta 2 The MC2 curve has a constant velocity in movement the same as the MC modified constant...

Page 99: ...m Nmax N Tm Trms 5 53 J JM Tf Tw fc TMF fc 720 ta2 6 82N ta Load torque effective Trms N m The above formula applies for ta td If ta td then replace ta with td and select 3 91 J JM Tf Tw fc TMF 2 720...

Page 100: ...agonal side finish body 5 Cylinder 6 Hollow cylinder m Weight of object kg m 1 m 2 m 3 m 4 Chain weight Workpiece total weight Jig pallet total weight Sprocket A drive B total weight Drive side sprock...

Page 101: ...e Horizontal Fig 3 Installation attitude Vertical Fig 5 Extension with table shaft Dp Rf Dt ht Workpiece Pallet jig or No of indexes cycle time moving time dwelling time Note When actuator is mounted...

Page 102: ...81 MEMO...

Page 103: ...82 MEMO...

Page 104: ...2007 11 DCC...

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