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Page 28

S6162-BS-MMC-010/12489

REMOVAL AND INSTALLATION OF GEAR REDUCER SEALS

NOTE: 

 On original equipment, the Cissell Gear Reducer is equipped with a Garlock Shaft Seal.  If this seal

requires replacement, it cannot be replaced with the same type of seal since the original seal would have seated

in on the shaft.  It must be replaced with a TU2166.

C A U T I O N

Drain oil 

before removing seals; replace with NEW oil after installing

new seals (See Cissell Gear Reducer Sheet).

Remove Gear Reducer from rear of dryer before removing seals.

TO REMOVE EXISTING FRONT AND REAR SEALS from front

and 

rear 

caps 

on 

Gear 

Reducer 

(Fig. 

1):

Slip 

end 

of 

screwdriver 

under 

seal 

(front 

seal 

illustrated); 

using 

end 

of

Gear 

Shaft 

as 

fulcrum, 

force 

seal 

out. 

 Repeat operation at several

different 

places 

until 

seals 

are 

removed 

from 

gear 

shaft.

TO REMOVE EXISTING END SEAL and END CAP

from 

Gear 

Reducer 

(Fig. 

1):

Remove 

four 

cap 

screws 

and 

slip 

end 

cap 

and 

seal 

from 

worm 

gear. 

 Tap

seal 

out 

of 

cap 

from 

inside.

Clean inside of front, rear, and end caps.  Spread permatex evenly over

area 

to 

receive seal.  

Clean outside end 

of 

large and 

small gear 

shafts.

Spread 

vasoline 

evenly 

over 

area 

to 

receive 

seal, 

(Fig. 

2).

Spread permatex evenly over outside rim area, (Fig. 3) of seal.  Spread

vasoline 

evenly 

over 

inside 

rim 

area 

of 

seal.

TO INSTALL NEW FRONT AND REAR SEALS:

Hold 

front 

(and 

rear) 

seal 

tightly 

in 

place 

over 

gear 

shaft 

with 

rubber 

seal

in. 

 

Run 

edge 

of 

thin, 

dull 

instrument (such 

as 

wooden 

spatula, illustrated

against 

front 

seal, 

Fig. 

4) 

carefully 

around 

rubber 

wiping 

edge 

of 

seal 

and

chamfer 

end 

of 

gear 

shaft 

so 

that 

seal 

is 

evenly 

installed 

all 

around 

gear

shaft.  DO NOT INJURE RUBBER

WIPING EDGE.

TO INSTALL NEW END SEAL:

Slip 

seal 

in 

end 

cap. 

 Hold cap and seal tightly in place over small shaft

with rubber seal in.  Run edge of wooden spatula carefully around rubber

wiping edge of end seal and chamfer end of small shaft so that seal is

evenly installed all around edge of shaft.  DO NOT INJURE RUBBER

WIPING EDGE.

AFTER SEALS ARE EVENLY INSTALLED ALL AROUND

EDGES OF SHAFTS:

Place 

block 

of 

wood 

over 

front 

and 

rear 

seals 

and 

tap 

all 

around 

with 

a

plastic 

faced 

mallet, 

(Fig. 

5) 

until 

seal 

is 

flush 

into 

recess 

of 

front 

(or 

rear)

cap.

Slip end seal and cap into position 

and tighten 

four bolts; 

then with a

block 

of 

wood 

over 

end 

seal, 

gently 

tap 

with 

plastic 

faced 

mallet, 

until

seal 

is 

flush 

into 

recess 

of 

end 

cap.

REINSTALL GEAR REDUCER ON REAR OF DRYER

I M P O R T A N T

While 

the 

sealing 

element 

or 

packing 

ring 

in 

seal 

is 

not 

fragile, 

care 

must 

be 

taken 

to 

prevent 

damage 

to 

the 

wiping 

edge 

during

mounting. 

 Do not apply pressure to, nor hammer directly on, the sealing ring or spring:  make sure that all mounting tools

contact 

only 

the 

metal 

case 

of 

the 

seal.

Summary of Contents for L36TD30ME

Page 1: ...EQUIPMENT OWNER 50lb Sectionalized Shipboard Laundry Dryer Models L36TD30ME L36TD30MS NSN 3H 3510 01 340 9419 NSN 3H 3510 01 312 4422 440V A C 60 CYCLE 3 PHASE CISSELL MANUFACTURING COMPANY H E A D Q...

Page 2: ...call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach the gas supplier call the fire department Installation and service must be performed by a qual...

Page 3: ...Alterations to equipment may not be carried out without consulting with the factoryandonlybyaqualifiedengineerortechnician OnlyCissellpartsmaybeused WARNING Remove clothes from dryer as soon as it st...

Page 4: ...troubles toadjust removeorreplacedefective equipmentorapart nordoesitincludeanyresponsibilityfortransportationexpensewhichisinvolved therein ThewarrantyofCisselliscontingentuponinstallationanduseofits...

Page 5: ...ionInstructions 20 OperatingInstructions 21 General Maintenance 21 TroubleshootingChart 22 25 Air Switch Adjustment 26 Gear Reducer Information 27 28 InstructionsforDryerswithReversingControl 29 Align...

Page 6: ...on marche Ein conectado o f f arr t Aus desconectado Hot Do Not Touch Hei Nicht Beruhren Haute temperature Ne pas toucher Caliente notocar start demarrage Start arranque de un movimiento emission of...

Page 7: ...rotationdanslesdeuxsens Drehbewigung in zwei Richtungen movimiento rotativo en los dos sentidos End of Cycle caution attention Achtung atencion precaucion direction of rotation sens de mouvement conti...

Page 8: ...t No Description 1 TU10528 Thermometer for Basket Temp 2 PT111 StartButton 3 TU5004 Temperature Range Selector 4 FG147 On Off Power Switch 5 TU5421 Cool Down Cycle Lamp 6 TU5421 Drying Cycle Lamp 7 TU...

Page 9: ...Fan Motor 11 MTR302 Basket Motor 12 TM100 Gear Reducer 13 TU11812 Control Box Assembly Steam 14 TU11850 HeatingUnit Electric 15 Exhaust Vent 16 TU10646 Fuses Power Input Disconnect Box 17 TU10917 Cove...

Page 10: ...Page 10 S6162 BS MMC 010 12489...

Page 11: ...H P FloorSpace 78 High x 39 Wide x 52 Deep Exhaust Duct 8 Diameter Rated Air Displacement 750 CFM at 2 Water Static Pressure L36TD30MS STEAM HEATED NINE SECTION Recommended Operating Range 630 730C F...

Page 12: ...dboltsholdingittothe dryer Twodoorswitchwireleadsgowithfrontpanel 3 Removelintdoor 4 byturninglockwithascrewdriver 4 Removecoveronreversingcontrolbox 6 byunscrewing2 hexheadbolts Pullapartthreeblackle...

Page 13: ...yerandremovetopcover 10 ElectricDryerOnly by unscrewing2hexheadbolts thenlifttopupandpulltoptorearofdryerand remove Nowyouarereadyfordismantlingthedryer 8 Unscrewtwenty eight1 4 andfour3 8 hexheadbolt...

Page 14: ...red Thesehavetobere attachedattheir same location when you re assemble including any shims that may be presentundereachspiderarm thiswillkeepthebasketbalanced Remove 4nutsfromthroughboltsholdingspider...

Page 15: ...eductsize Ifventisverticalthroughthroughroof installtwoelbowsonthedis charge end forming a U looking down if vent is horizontal through wall install one elbow on the discharge end lookingdowntoprevent...

Page 16: ...28 28 29 30 15 23 27 30 35 38 41 43 46 48 51 53 56 58 58 61 63 66 66 68 71 71 73 76 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 8 12 14 16 18 20 22 23 24 26 27 28 29 30 31 32 33 34...

Page 17: ...ir If dryersuseroomairinsteadofoutsideair theheatlosscanbeanother25BTU HR 6 3kcal hr foreachcubicfootperminute CFM used 4 Zeroinchesclearancetocombustiblematerialallowedonsidesandatpointswithin4inches...

Page 18: ...ryerductareas Provide1squarefoot 1m foreach6inches 15 24cm diameter 2squarefeet 2m foreach 8inches 20 3cm diameter and4squarefeet 4m foreach12inches 30 5cm diameter 2 Enclosure plenum withservicedoor...

Page 19: ...ngmodels FOR BEST DRYING 1 Exhaust duct maximum length 14 feet of straight duct and maximum of two 90 bends 2 Use45 and30 elbowswhereverpossible 3 Exhaust each dryer separately 4 Donotinstallwiremesho...

Page 20: ...Page 20 S6162 BS MMC 010 12489 RECOMMENDED STEAM PIPING INSTALLATION ILLUSTRATION...

Page 21: ...Remove lint daily before starting operation Acleanlinttrapwillincreasetheefficiencyofthedryer asthemoisture ladenairwillbeexhaustedtotheatmospheremorequickly 2 KEEP BASKET AND SWEEP SHEETS CLEAN Check...

Page 22: ...ingplate ifnot checkwithlocal power company for recommended corrective measures Check with incoming power to ensure that wiringisadequatelysizedforload Checkallelectricalconnectionsandtightenany loose...

Page 23: ...re they are open Removeandclean Replaceifdefective Make up air must be 4 to 6 times the exhaust areaofthedryer Removelint Mustbefullopenorreplace Replaceswitch Checkinstallationsheetinservicemanualfor...

Page 24: ...tbelttension Occasionallyscrews nails etc willhandinthe basketperforationsanddragagainstthesweep sheetssurroundingthebasket Suchforeign objectsshouldberemovedimmediately Replacecontactor Replacemotor...

Page 25: ...eenontheexhaustoutlet Vacuum withindryerdrops 09inchesofwatercolumn or less fornormaloperationofdryer vacuum reading ininchesofwatercolumn shouldrange between 15 and 3 inches Vacuum reading can be mad...

Page 26: ...C Fig 2 underairbladeinposition shown holdswitchmountingbracketfirmlyandadjustswitchactuator D with needlenosepliersat E bytwistingactuatorrightorleftwhicheverisneededso thatswitchcloseswhenendofairb...

Page 27: ...placethesmallscrewinthe venttubeandplugtheoil levelinspectioncupwithacork ordrainalloilfromthereducerby removingthedrainpluglocatedinthebottomrearoftheGearReducercase EACH GEAR REDUCER is filled with...

Page 28: ...imarea Fig 3 ofseal Spread vasolineevenlyoverinsiderimareaofseal TO INSTALL NEW FRONT AND REAR SEALS Holdfront andrear sealtightlyinplaceovergearshaftwithrubberseal in Runedgeofthin dullinstrument suc...

Page 29: ...ily and probably damage gear reducer FURNAS TIMER NO L3788 3 2reversalsperminute Minimum OFF adjustment 1 1 seconds Eachdivisionadds1 2 seconds TO ADJUST Open main power switch before workingonelectri...

Page 30: ...or opening in thepositions showninFigure 1andFigure 2 Checkthetwo B pinsfor equalclearance 3 Withthepinsinposition tightenthetwoNo 5boltsuntilflushagainst backofdryer Retightengearreducermountingbolts...

Page 31: ...Key 1 4 TU3536 1 14 x 1 1 2 F Hex Jam Nut 1 5 TU3537 1 14 x 1 1 2 F Hex Nut 1 6 TU2493 2 1 8 x 1 Washer 1 7 TU108 FeltGasket 1 8 TU5490 Shim AsReq d 9 TU10459 Basket Sub Assembly 1 10 TU200 Rear Head...

Page 32: ...TopBoltedSection Steam 1 5 TU10600 Back Channel Bolted Section 1 6 TU11766 Front Panel Door Assembly Right Hand 1 TU11772 Front Panel Door Assembly Left Hand 1 7 TU6708 1 4 20x1 1 2 TrussHeadScrew 12...

Page 33: ...Heyco Bushing 2 7 TU819905 Fuse 5 Amp 600 Volt 3 8 VSB134 Lockwasher 6 9 TU11207 Disconnect Box 30 Amp 1 10 TU2846 1 4 Lockwasher 10 11 TU4934 1 4 20 Hex Nut 4 12 TU11202 Steam Bonnet Complete 1 13 T...

Page 34: ...10481 AccessDoorw Insulation 1 12 TU5866 1 1 4 PlugButton 1 13 TU5958 Snap Bushing 1 14 TU10193 Bushing 1 15 TU10646 Disconnect Box 1 16 TU4934 1 4 20 x 7 16 Hex Nut 4 17 TU2846 1 4 Lockwasher 14 18 T...

Page 35: ...CENTER BOLTED SECTION TU11719 Ref No Part No Description Quantity 1 SC633 Rivet 36 2 M271 8 Washer 1 3 AT383 8 32 x 1 2 Screw 1 4 TU10528 Thermometer Assembly 1 5 TU10574 Left Center Jacket 1 6 TU237...

Page 36: ...Hex Head Bolt 2 4 TU2846 1 4 Lockwasher 2 5 TU8206 AirSwitchAssembly ElectricOnly 1 TU5507 Cover Plate Steam Only 8 32 x 3 8 Screw 1 6 M262 8 32 x 3 8 Screw 2 7 M271 8 Washer 2 8 VSB134 3 8 Lockwasher...

Page 37: ...421 Lamp 110V 2 14 TU6109 Timer 0 60 Min 110V 1 15 TU10578 Timer Mounting Plate 1 16 RC385 6 32 x 3 4 Screw 2 17 TU5444 Timer Dial 1 18 TU2555 Knob 1 19 TU7733 8x1 2 Self DrillScrew 3 20 TU3805 15 32...

Page 38: ...t No Description Quantity 1 TU3593 Thermometer 1 2 TU2641 Thermometer Gasket 1 3 TU6766 Mounting Plate 1 4 SC153 Spacer 2 5 FB187 8 Lockwasher 3 6 601367512 8 32 x 1 Truss Head Screw 2 7 M262 8 32 x 3...

Page 39: ...1 TU10521 Lint Door Assembly 1 2 TU5261 LintScreen 1 3 TU10457 Lint Trap Frame 1 4 TU10572 Bottom Jacket 1 5 TU3206 Lock Plate 1 6 TU2846 1 4 Lockwasher 32 7 SV80 1 4 20 x 3 8 Hex Head Bolt 32 8 TU105...

Page 40: ...Page 40 S6162 BS MMC 010 12489 BACK CHANNEL BOLTED ASSEMBLY TU10600...

Page 41: ...TR302 Motor 1 2H P 240 480 60 3 1 15 RC344 1 4 20 x 3 4 Cap Screw 5 16 TU2847 1 4 Cut Washer 6 17 TU2846 1 4 Lockwasher 7 18 TU4934 1 4 20 Hex Nut 6 19 TU8608 Belt Adjusting Rod 1 20 C249 5 16 18 Hex...

Page 42: ...3 TU2473 Side Gasket 2 4 TU2474 Top Bottom Gasket 2 5 TU5874 Fan 5 8 Bore 1 6 TU2476 FeltSeal 1 7 TU5439 5 16 18 x 3 4 Cap Screw 4 8 TU2814 5 16 Lockwasher 4 9 VSB130 5 16 Flat Cut Washer 4 10 C249 5...

Page 43: ...11942 Left Hand Latch Assembly 1 3 FG140 Door Switch 1 4 TU5288 Basket Door Seal 1 5 PIF172 DelrinBearing 2 6 TUA2319 Door Latch Keeper 1 7 TU11630 Right Hand Door w Insulation 1 TU11793 Left Hand Doo...

Page 44: ...MMC 010 12489 INSULATED LINT DOOR TU10521 Ref No Part No Description Quantity 1 TU10525 Lint Door 1 2 TU2710 Trim Holder 4 3 TU2385 Trim 1 4 F557 10 24 x 3 8 Round Head Screw 4 6 TU11610 Door Latch 1...

Page 45: ...M110 Large Bearing Cup 2 8 TM112 Large End Cap 1 9 TM115 1 4 PipePlug 1 10 TM117 Large Bearing Cone 2 11 TM102 Worm Gear 1 12 TM120 OilSeal 2 13 TU2623 CapScrew3 8 16x1 1 2 4 14 TU2839 Cap Screw 1 4 2...

Page 46: ...y 1 TU10581 Reversing Control Panel 1 2 TU6965 Contactor 3PoleSingle 1 3 TU44131 Timer Reversing 1 4 TU7252 Contactor 3 Pole Double 1 5 TU6774 Thermal Overload 2 6 TU267911 Basket Overload Heater 3 7...

Page 47: ...Buss Bar 9 2 TU11844 Rear Panel 1 3 TU11849 Bonnet 1 4 TU7240 Contactor 120V 60A 1 5 TU2847 1 4 Flat Washer 32 6 M271 8 Lockwasher 34 7 M262 8 32 x 3 8 Screw 24 8 TU11722 Spacer 2 9 TU13738 Thermosta...

Page 48: ...ainer 1 4 TU2413 Steam Coil Manifold 2 5 TU2414 3 4 16x3 8 StraightConnector 18 6 TU2405 Steam Coil 7 3 4 W x 1 5 8 H x 26 Lg 9 7 TU3124 3 8 16x3 4 Bolt 6 8 M263 8 x 3 8 S M S 4 10 TU2735 1 x 3 4 Redu...

Page 49: ...uss Hd Screw 1 2 M270 Washer 2 3 TU3624 6 32 x 1 4 Screw 5 4 TU5143 Mounting Bracket 1 5 TU3400 6 32 Hex Nut 5 6 TU2045 Cool Down Thermostat 1 7 TU3240 Thermostat 185 F 1 8 TU5149 Thermostat 165 F 1 9...

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