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Trouble Shooting “AOL” and “AU”

  

(See Your Related Air Schemtics and Wiring Diagrams For No.’s )

           Note: A 3/32” Allen Wrench For Adjusting Reed Switches Is Attached To Rotary Cylinder.

Head Will Not Close:

1.)  On-Off Switch in Off Position.

2.)  Defective Fuse or No Power.

3.)  Defective Cancel Switch.

4.)  Defective Pressure Switch “CLOSE”.

5.)  Defective Air Switch “CLOSE”.

6.)  Main Air Pressure Too Low.

7.)  Control Air Pressure Too Low.

8.)  Emergency Stop Activated (Pushed In)

9.)  Relay #1 Defective or Loose.

           10.)  Relay #2 Defective or Loose.

           11.)  Check Relay #4 or #7 to Make Sure They Are Plugged In Completely.

Head Will Not Open:

1.)  Check Relay #5 and #8 Are Plugged In Completely.
2.)  Defective SV6 Air Valve.

Head Will Not Open After Activating “CANCEL”:

1.)  Relays #5 or #8 Not Plugged In Completely.

2.)  Defective “CANCEL” Switch (air) #12.

3.)  Defective “CANCEL” Pressure Switch.

4.)  Defective Air Valve #22.
5.)  Head Open/Closing Air Valve #6 Not Activated or Defective.

Head Will Not Lock After Pressing “CLOSE” and Then “LOCK”:

1.)  Defective Air Switch #13 “LOCK”.
2.)  Defective Pressure Switch “LOCK”.

3.)  Relay #6 Not Plugged In Completely or Defective.

4.)  Reed Switch #1 (L1) Defective or Out Of Adjustment.

5.)  Relay #5 Defective or Loose.

No Head Pressure:

1.)  Air Valve #5 Not Activated or Defective.

Head Closes In High Pressure:

1.)  Pressure Regulator #15 Set to Maximum Open or Defective.

Head Slaps Down On Buck (Closing):

1.)  Reed Switch #1 (L1) Not Working or Out of Adjustment.
2.)  Regulator #25 Higher Than 60 PSI.
3.)  Air Valve #4 (Exhaust) Slow Opening Valve Not Activated or Defective.
4.)  Fittings Loose at Rotary Cylinder or Air Valves (Red Lines 3/8” )
5.) Relay #6 Defective.

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Summary of Contents for AOLAUKMAN592

Page 1: ...TROUBLE SHOOTING GUIDE AOL and AU PRESSES CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE 502 587 1292 831 SOUTH FIRST ST SALES FAX 502 585 3625 P O BOX 32270 SERVICE PARTS FAX 502 681 1275 LOUISVIL...

Page 2: ...utlet 3 8 NPT Air Inlet AOL AU 3 8 NPT Air Vacuum Connection 2 NPT Domestic Shipping Weight approx AOL 574 lbs 260 kg AU 570 lbs 259 kg MU 635 lbs 288 kg Electrical Requirements AOL AU 12OV 50 6O Hz 1...

Page 3: ...am piping procedure The connections are tagged If there are any questions about the connections refer to the DETAIL LINE DRAWINGS Page 5 The steam must be connected to the machine in such way that the...

Page 4: ...CK BOTTOM STEAM To apply bottom buck steam depress the Steam Foot Switch TIMERS There are five timers for the automatic cycle Timer Tl is for automatic head steam usually set at 2 1 2 to 3 seconds Tim...

Page 5: ...p giving unequal pressure and poor quality We recommend cleaning the combination pads those with sponge rubber inserts every two weeks by making heavy suds with a clothes type detergent Wisk etc and s...

Page 6: ...Page 5...

Page 7: ...Activating CANCEL 1 Relays 5 or 8 Not Plugged In Completely 2 Defective CANCEL Switch air 12 3 Defective CANCEL Pressure Switch 4 Defective Air Valve 22 5 Head Open Closing Air Valve 6 Not Activated...

Page 8: ...Out Of Adjustment 2 Buck Steam Foot Switch Not Working or Defective 3 Buck Steam Air Valve 1 Defective 4 Air Line From Air Valve 1 To Air Cylinder 18 Kinked Buck Steam Leaking 1 Buck Steam Valve Seat...

Page 9: ...ed or Defective 3 Vacuum Air Cylinder 19 Not Being Activated 4 Kinked Air Line To Air Cylinder 19 5 Defective Vacuum Air Cylinder 19 No Slow Opening AOL Only 1 Slow Opening Timer T4 Set To Zero 0 or D...

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