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INSTALLATION INSTRUCTIONS

UNCRATING

Uncrate the machine very carefully and check for concealed damage. If any damage caused by

shipping is found, it should be reported to the transportation company and a claim filed by you.

Unbolt the machine from the base and move to approximate location of installation. CAUTION: DO

NOT USE HEADS OF BUCKS IN RIGGING MACHINE. After the machine has been placed in

position, level it by adjusting the leveling bolts.

Step #1

Connect the air supply (3/8”) to the press (85 PSI, 6 Bars).

Step #2

Make sure the power switch is turned to off.

Step #3

Remove the access panel from the rear of the press.

Step #4

Connect 110V to junction box located on the inside of the right rear channel leg.

Step #5

Set head position switch to middle position.

Step #6

Turn power switch “on” head should go to normal operating position (about 60

degrees).

STEAM PIPING

Secure the services of a competent steam fitter. Steam inlets and outlets are marked. Do not connect

with any smaller piping than the size of the connection on the machine. Use traps and check valves

on all return lines. If your machine is piped according to the illustration on page 5, you should have

no problem with steam supply  NOTE: This illustration does not illustrate the piping of this machine

but is representative of correct steam piping procedure. The connections are tagged.

If there are any questions about the connections, refer to the DETAIL LINE DRAWINGS (Page 5).

The steam must be connected to the machine in such way that the steam first goes to the press head

then to the press buck. Steam lines should be blown out thorougly before connecting to the machine.

This will prevent debris from damaging valves and stopping up lines.

COMPRESSED AIR

Connect air to the 3/8" filter / Regulator at the rear of the press. This should be drained daily or at

regular intervals. The air pressure regulator should be set at 80 to 100 p.s.i. on the gauge. The com-

pressor should be set so air does not go below 80 p.s.i. if a constant-running compressor is being

used with an unloading valve, set between 80 and 100 p.s.i. If other equipment require higher pres-

sures, it is all right to set the air compressor higher since the press has an internal preset regulator. A

cut-off valve should be installed at each machine so that it can be serviced, if necessary, without

shutting down the rest of the units.

ELECTRICAL CONNECTIONS

A qualified electrician should be employed to make connections. Electrical specifications can be

found on the machine serial plate . “Electrical Connections Instructions” are attached to the machine

and an electrical wiring diagram is included in this manual. 

NOTE: All electrical wiring and

connections must be made in compliance with the requirements of the National Electric Code

and local codes and ordinances.

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Summary of Contents for AOLAUKMAN592

Page 1: ...TROUBLE SHOOTING GUIDE AOL and AU PRESSES CISSELL MANUFACTURING COMPANY HEADQUARTERS PHONE 502 587 1292 831 SOUTH FIRST ST SALES FAX 502 585 3625 P O BOX 32270 SERVICE PARTS FAX 502 681 1275 LOUISVIL...

Page 2: ...utlet 3 8 NPT Air Inlet AOL AU 3 8 NPT Air Vacuum Connection 2 NPT Domestic Shipping Weight approx AOL 574 lbs 260 kg AU 570 lbs 259 kg MU 635 lbs 288 kg Electrical Requirements AOL AU 12OV 50 6O Hz 1...

Page 3: ...am piping procedure The connections are tagged If there are any questions about the connections refer to the DETAIL LINE DRAWINGS Page 5 The steam must be connected to the machine in such way that the...

Page 4: ...CK BOTTOM STEAM To apply bottom buck steam depress the Steam Foot Switch TIMERS There are five timers for the automatic cycle Timer Tl is for automatic head steam usually set at 2 1 2 to 3 seconds Tim...

Page 5: ...p giving unequal pressure and poor quality We recommend cleaning the combination pads those with sponge rubber inserts every two weeks by making heavy suds with a clothes type detergent Wisk etc and s...

Page 6: ...Page 5...

Page 7: ...Activating CANCEL 1 Relays 5 or 8 Not Plugged In Completely 2 Defective CANCEL Switch air 12 3 Defective CANCEL Pressure Switch 4 Defective Air Valve 22 5 Head Open Closing Air Valve 6 Not Activated...

Page 8: ...Out Of Adjustment 2 Buck Steam Foot Switch Not Working or Defective 3 Buck Steam Air Valve 1 Defective 4 Air Line From Air Valve 1 To Air Cylinder 18 Kinked Buck Steam Leaking 1 Buck Steam Valve Seat...

Page 9: ...ed or Defective 3 Vacuum Air Cylinder 19 Not Being Activated 4 Kinked Air Line To Air Cylinder 19 5 Defective Vacuum Air Cylinder 19 No Slow Opening AOL Only 1 Slow Opening Timer T4 Set To Zero 0 or D...

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