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Chapter 3 Maintaining the Cisco 10005 ESR

Removing and Replacing Field-Replaceable Units

3-16

Cisco 10005 ESR Hardware Overview and Maintenance Guide

OL-1102-07

Step 1

If your system is configured with redundant power supplies, set only the power
switch

of the power supply you are replacing

to the standby position (

Figure 3-8

Caution

Do not power off both AC power supplies in a redundant system, or the system
shuts down and all data traffic stops. Only power off the AC power supply you are
replacing.

Figure 3-8

Setting AC Power Switch to the Standby Position

Step 2

Disconnect the power cable from the Cisco 10005 power supply.

53629

CRITICAL

ALARM

MINOR
ALARM

MAJOR
ALARM

60 VDC
1A MAX

A+

A-

B+

B-

EXT

CLOCK

POWER

FAULT

POWER

FAULT

CRITICAL

ALARM

MINOR
ALARM

MAJOR
ALARM

60 VDC
1A MAX

A+

A-

B+

B-

EXT

CLOCK

THIS UNIT HAS MORE

THAN O

NE PO

WER

SUPPL

Y CORD

. DISCONNE

CT TW

O (2)

POWER S

UPPLY CORDS BE

FORE

SERVICING T

O AVOID ELECTRIC SHOCK.

CAUTION

POWER

FAULT

THIS UNIT HAS M

ORE THAN ONE PO

WER

SUPPLY CORD

. DISCONNECT

TWO (2)

POWER SUPPL

Y CORDS

BEFORE

SERVICING

TO AVOID ELECTRIC SHOCK.

CAUTION

POWER

FAULT

100-240V

50/60 HZ

15-7A

100-240V

50/60 HZ

15-7A

POWER

FAULT

Summary of Contents for 10005 ESR

Page 1: ...rmation necessary to perform that maintenance for the Cisco 10005 ESR Note Detailed instructions are also shipped with FRUs and upgrade kits System components fall into two categories hot swappable components that do not require you to power off the system before replacing them and those components that do require you to power off the system before you replace them For example all line cards are h...

Page 2: ...ce providers must Evaluate the criticality of the equipment Estimate the mean time between failures a key component of any spares strategy Calculate the number of production routers and associated components they need to have on hand For example if they have the critical mass to shift capacity to other locations or other devices they may be able to carry fewer spares Service providers may also sub...

Page 3: ...In addition the service provider discusses the situation with the supplier to identify those software and hardware features likely to experience the most stress and thus to have the shortest mean time between failures The point is to determine not just whether or not redundancy is to be used but also the quantity to be used 1 1 2 1 or greater Some service providers have redundant chassis but not r...

Page 4: ...le and avoid the time consuming reconfiguration process For instructions to create a backup PCMCIA card refer to the Cisco 10000 Series ESR Software Configuration Guide Formatting Flash Memory Cards and Disks The Flash memory disk card that shipped with your router contains the default Cisco IOS image for booting your router This section explains how to format an ATA flash disk Caution The formatt...

Page 5: ...only PRE in a nonredundant system To shut down the system Step 1 Notify appropriate personnel that you plan to shut down the system and that a shutdown results in loss of service Appropriate personnel includes the regional alarm or network monitoring center central office personnel and customers Step 2 Before you shut down the router use the copy command to save any configuration changes to NVRAM ...

Page 6: ...ly might not be able to provide sufficient cooling air flow through the chassis causing the system to overheat To prevent an overheating problem replace the air filter every 6 months In dirty or dusty environments replace the filter more frequently Note If you want to reuse the air filter use a vacuum cleaner to remove the dust The air filter is accessible from the rear of the chassis It occupies ...

Page 7: ...T RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX THIS UNIT HAS MORE THAN ONE POWE R SUPPLY CORD DISCO NNECT TWO 2 POWE R SUPPLY CORD S BEFORE SERVI CING TO AVOID ELECT RIC SHOCK CAUTION POWER FAULT 100 240V 50 60 HZ 15 7A 100 240V 50 60 HZ 15 7A CRITICAL ALARM MINOR ALARM MAJOR ALARM 60 VDC 1A MAX NO CO NC A A B B NO CO NC NO CO NC EXT CLOCK RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX R...

Page 8: ...O 2 POWE R SUPPLY CORD S BEFORE SERVI CING TO AVOID ELECT RIC SHOCK CAUTION POWER FAULT RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX THIS UNIT HAS MORE THAN ONE POWE R SUPPLY CORD DISCO NNECT TWO 2 POWE R SUPPLY CORD S BEFORE SERVI CING TO AVOID ELECT RIC SHOCK CAUTION POWER FAULT 100 240V 50 60 HZ 15 7A 100 240V 50 60 HZ 15 7A 53833 Cam fastener Air filter cover CRITICAL ALARM MINOR ALARM MAJO...

Page 9: ...thout interruption to system operation The fan assembly is accessible from the rear of the chassis It occupies a vertical slot on the right side of the unit Caution To prevent the system from overheating be sure that the replacement fan assembly is out of its box and packaging so it is ready to install as soon as the defective module is removed To replace the fan assembly Step 1 Move any interface...

Page 10: ...7A 100 240V 50 60 HZ 15 7A CRITICAL ALARM MINOR ALARM MAJOR ALARM 60 VDC 1A MAX NO CO NC A A B B NO CO NC NO CO NC EXT CLOCK RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX POWER FAULT POWER FAULT RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX CRITICAL AL...

Page 11: ...bay Step 3 Insert the new PEM all the way into the power bay to ensure a secure connection to the midplane Tighten the captive screws Step 4 For instructions on wiring the new PEM refer to the installation document that arrived with the PEM or to the wiring procedure in the Cisco 10005 ESR Hardware Installation Guide Replacing a DC PEM Warning Never install an AC power module and a DC power module...

Page 12: ... TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX CRITICAL ALARM MINOR ALARM MAJOR ALARM 60 VDC 1A MAX NO CO NC A A B B NO CO NC NO CO NC EXT CLOCK RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX T...

Page 13: ...re in place Step 8 For instructions on wiring the new PEM refer to the installation document that arrived with the PEM or to the wiring procedure in the Cisco 10005 ESR Hardware Installation Guide Installing a Second AC Power Supply Warning Never install an AC power module and a DC power module in the same chassis To install a second AC power supply for redundancy Step 1 Make sure the power switch...

Page 14: ...RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX CRITICAL ALARM MINOR ALARM MAJOR ALARM 60 VDC 1A MAX NO CO NC A A B B NO CO NC NO CO NC EXT CLOCK RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX THIS UNIT HAS ...

Page 15: ... the chassis The power cord serves as the primary disconnect in an emergency Step 6 Plug the AC input power cord into a power receptacle Step 7 Set the power switch on the new power supply to the on position The green LED on the PEM lights up indicating that the power supply is on Replacing an AC Power Supply Warning Never install an AC power module and a DC power module in the same chassis To rep...

Page 16: ...X TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX POWER FAULT POWER FAULT RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX CRITICAL ALARM MINOR ALARM MAJOR ALARM 60 VDC 1A MAX NO CO NC A A B B NO CO NC NO CO NC EXT CLOCK RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX ...

Page 17: ...nless all cards power modules and faceplates are in place Step 6 Connect the power cord to the new power supply 53836 CRITICAL ALARM MINOR ALARM MAJOR ALARM 60 VDC 1A MAX NO CO NC A A B B NO CO NC NO CO NC EXT CLOCK RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX TX RX T...

Page 18: ... be switched off completely you must disconnect the power cords to remove power from the chassis The power cords serve as the primary disconnect in an emergency Step 8 Set the power switch on the new power supply to the on position The green LED on the power supply lights up indicating that the power supply is providing power to the chassis 53630 C A U T I O N THIS UNIT HAS MORE THAN ONE POWER SUP...

Page 19: ...1 Attach an antistatic wrist strap to your wrist and to an ESD socket on the chassis or to a bare metal surface on the chassis or frame Step 2 Ensure that all wires and cables are disconnected from the extender card Step 3 Loosen both captive screws on the extender card Step 4 Hold the faceplate of the extender card with one hand and place you other hand under the card carrier to support the weigh...

Page 20: ...annelized T3 line card that is installed in the highest slot in the front of the chassis To install an extender card into the rear of the chassis Note If you are replacing an extender card see the Removing an Extender Card section on page 3 19 before you begin this procedure Step 1 Attach an antistatic wrist strap to your wrist and to an ESD socket on the chassis or to a bare metal surface on the ...

Page 21: ...terface cables from the line card if necessary 53733 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 EN AB L...

Page 22: ... S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 EN AB LE ALAR M LO OP FAIL OC 12 STM 4 ATM SM IR CA RR IER TX RX CISCO 10000 CA RR IER ALAR M LO OP FAIL 6XCT3 DS...

Page 23: ... and place your other hand under the card carrier to support the weight of the card Position the card in front of the card cage slot Step 8 Carefully align the left and right edges of the line card with the guides in the chassis and slide the line card into the slot until you can feel it begin to mate with the midplane connectors 53838 CISCO 10000 LINK TX RX FAIL GIGABIT ETHERNET CISCO 10000 CA RR...

Page 24: ...e chassis by tightening the left and right captive screws Caution To ensure that there is adequate space for additional line cards always tighten the captive screws on each newly installed line card before you insert any additional line cards These screws prevent accidental removal and provide proper grounding for electromagnetic interference EMI shielding Step 11 Reconnect any interface cables to...

Page 25: ...ndant PRE go to Step 8 Step 3 Disconnect any interface cables from the PRE if necessary 53733 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT ...

Page 26: ... place it on an antistatic surface or in an antistatic bag 53839 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 1...

Page 27: ...o 10000 Series ESR Troubleshooting Guide Step 11 Secure the PRE in the chassis by tightening the left and right captive screws Caution Always tighten the captive screws on each newly installed PRE These screws prevent accidental removal and provide proper grounding for electromagnetic interference EMI shielding 53840 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN ...

Page 28: ...rescribed levels Step 14 Refer to the Cisco 10000 Series ESR Software Configuration Guide for information about configuring the PRE if necessary Note It is not necessary to configure the PRE if this is a second PRE installation for redundancy The system automatically downloads the necessary configuration information from the primary PRE Removing and Installing a PCMCIA Flash Memory Card To remove ...

Page 29: ... R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 PERFORMANCE ROUTING ENGINE FA IL S TA T U S A C O C R IT IC A L M IN O R M A JO R C O N S O LE E T H E R N E T LI N K A C T IV IT Y A U X SLOT 0 SLOT 1 CISCO 10000 EN AB LE ALAR M LO OP FAIL OC 12 STM 4 ATM SM IR CA RR IER TX RX CISCO 10000 CA RR IER ALAR M LO OP FAIL 6XCT3 DS0 0 1 2 3 4 5 CISCO 10000 CA ...

Page 30: ...oving and Replacing Field Replaceable Units 3 30 Cisco 10005 ESR Hardware Overview and Maintenance Guide OL 1102 07 Figure 3 18 Removing the PCMCIA Flash Card 32690 C O N S O LE E TH E R N E T LIN K AC TIV ITY AU X S L O T 0 S L O T 1 CISCO 10000 ...

Page 31: ...ts on the PRE Figure 3 19 Figure 3 19 Inserting the PCMCIA Flash Card Step 5 Close the cover and tighten the captive screw Caution If you do not screw down the cover of the PCMCIA slot on the PRE the open cover exposes the unit to the risk of a harmful ESD event and might cause electromagnetic interference EMI above the prescribed levels 32691 C O N S O LE E TH E R N E T LIN K AC TIV ITY AU X S L ...

Page 32: ...Chapter 3 Maintaining the Cisco 10005 ESR Removing and Replacing Field Replaceable Units 3 32 Cisco 10005 ESR Hardware Overview and Maintenance Guide OL 1102 07 ...

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