Page 89
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Insert triple clamp bearing onto top of the right shaft sprocket. It
will be a slip fit.
•
Wrap chain around top center sprocket and rig ht shaft sprocket.
•
insert shaft sprocket and bearing into bearing bore on triple clamp.
It will be a slip fit.
•
Insert triple clamp bearing onto bottom center sprocket.
•
Push left shaft sprocket through cover.
•
Wrap the chain around the left shaft sprocket and bottom center
sprocket.
•
Insert bottom center sprocket with bearing into the center cover
hole.
•
If needed, grease chains with Shell grease.
•
Slide cover and left shaft sprocket up into bottom triple clamp until
the cover meets flush the lip of the bottom triple clamp. If needed
use a small screwdriver or pick to push the right chain away from
the Teflon block as the cover slides into place.
Hint:
Hint:
Hint:
Hint: once the cover makes contact with the bottom triple clamp, rotate
the shaft sprockets as you are pushing the cover into its final position.
This helps to line everything up correctly.
Warning:
Warning:
Warning:
Warning: Left and right shaft sprockets must be installed on the
correct side or severe damage to the AWD system can occur. A simple
rule to remember is that the lower shaft sprocket goes on the rider’s
left side (ie: Left=Low).
Triple Clamp Service
Summary of Contents for AWD 450
Page 2: ......
Page 34: ...Page 33 Maintenance ...
Page 37: ...Page 36 AWD Detail Illustration ...
Page 42: ...Page 41 Cover and Chain Removal ...
Page 43: ...Page 42 Cover and Chain Removal ...
Page 46: ...Page 45 AWD Engagement ...
Page 53: ...Page 52 Front Wheel Service ...
Page 62: ...Page 61 Dropout Service ...
Page 71: ...Page 70 Fork Spline Bearing Service ...
Page 80: ...Page 79 Triple Clamp Service ...
Page 81: ...Page 80 Triple Clamp Service ...
Page 104: ...Page 103 Gear Box Service ...
Page 110: ...Page 109 Clutch Service Clutch Service ...
Page 118: ......