Page 17
Maintenance
FUEL LINE
FUEL LINE
FUEL LINE
FUEL LINE
•
Inspect the fuel line for damage or leak, if necessary replace fuel line.
FUEL FILTER SURFACE
FUEL FILTER SURFACE
FUEL FILTER SURFACE
FUEL FILTER SURFACE
•
Remove the fuel tank. Drain the gasoline into a container and remove the fuel line, nuts ,and the clamps.
•
Wash the fuel filter and reinstall the O-ring and reinstall components onto the fuel tank.
•
Reinstall the fuel tank on the motorcycle . Make sure the tank does not leak.
THROTTLE OPERATION
THROTTLE OPERATION
THROTTLE OPERATION
THROTTLE OPERATION
•
Check for smooth throttle grip at full opening and automatic full closing in all steering positions.
•
Check the throttle cable and replace them if they are deteriorated, kinked or damaged.
•
Lubricate the throttle cable if throttle operation is not smooth.
•
Measure the free play at the throttle grip flange.
FREE PLAY :
FREE PLAY :
FREE PLAY :
FREE PLAY :
3
3
3
3 ----5mm(1/ 8
5mm(1/ 8
5mm(1/ 8
5mm(1/ 8----3/ 16in)
3/ 16in)
3/ 16in)
3/ 16in)
•
Throttle grip free play can be adjusted at either end of the throttle cable.
•
Minor adjustments are made with the upper adjuster. Remove the dust cover from the adjuster. Adjust the free play by
•
Loosening the lock nut and turning the adjuster.
•
Tighten the lock nut after making the adjustment. Reinstall the dust cover and recheck the throttle operation.
•
Major adjustments are made with the carburetor end of cable.
Summary of Contents for AWD 450
Page 2: ......
Page 34: ...Page 33 Maintenance ...
Page 37: ...Page 36 AWD Detail Illustration ...
Page 42: ...Page 41 Cover and Chain Removal ...
Page 43: ...Page 42 Cover and Chain Removal ...
Page 46: ...Page 45 AWD Engagement ...
Page 53: ...Page 52 Front Wheel Service ...
Page 62: ...Page 61 Dropout Service ...
Page 71: ...Page 70 Fork Spline Bearing Service ...
Page 80: ...Page 79 Triple Clamp Service ...
Page 81: ...Page 80 Triple Clamp Service ...
Page 104: ...Page 103 Gear Box Service ...
Page 110: ...Page 109 Clutch Service Clutch Service ...
Page 118: ......