Page 13
Maintenance
The Maintenance Schedule specifies how often you should have your motorcycle served, and what things need attention. It is es-
sential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control perform-
ance. Remember, proper maintenance is your responsibility.
PRECAUTION
PRECAUTION
PRECAUTION
PRECAUTION
Make sure the engine is off before you begin any maintenance or repairs.
Exhaust contains poisonous carbon monoxide. Be sure there is adequate ventilation whenever you operate the engine.
Let the engine and exhaust system cool before touching
Be careful when working around gasoline. Keep cigarettes, spark, and flames away from all fuel related parts
MAINTANCE RULE
MAINTANCE RULE
MAINTANCE RULE
MAINTANCE RULE
Place the motorcycle on the firm level ground using optional work stand or equivalent support
Use genuine or recommend part and lubricants or other equivalents. Parts that do not meet design specifications may cause dam-
age to the motorcycle
Use only metric tools when servicing the motorcycle, metric nuts, bolts, screws are not interchangeable with British fasteners.
Always replace with new gaskets, O-rings, cotter pins, piston pin clips, snap rings, etc after disassemble engine
When tightening bolts and nuts, begin with larger diameter or inner bolt first. Then tighten to specified torque diagonally in incre-
mental steps unless a particular sequence is specified.
Clean parts in cleaning solvent upon disassembly ,lubricate and sliding surface before assembly.
Always inspect all parts for proper installation and operation after reassemble
Route all electrical wires, cables and harness routing as designed.
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
MAINTENANCE SCHEDULE
Required maintenance schedule is based upon average riding condition. Sustained high speed operation, or operation in unusually
wet or dusty conditions, will require more frequent service than specified in the REQUIRED MAINTENANCE SCHEDULE. See SPECIA L
MAINTANCE SCHEDULE for competition maintenance need.
Perform the Pre-ride inspection at each scheduled maintenance period
Symbol in maintenance schedule means:
I Inspect and Clean , Adjust , Lubricate or Replace if necessary.
C clean.
R Replace.
A Adjust.
L Lubricate.
* Unless the rider is mechanically qualified and has proper tools, see authorized dealer for service
* * Special maintenance strongly recommend to look for authorized dealer service.
NOTE1.
Clean after every ride for dusty conditions
NOTE2. Replace every 2 years. Replacement requires mechanical skill
NOTE3. Replace after the first break-in ride
NOTE4. Inspect after the first break-in ride
NOTE5. Replace the transmission oil once change the clutch plate
Summary of Contents for AWD 450
Page 2: ......
Page 34: ...Page 33 Maintenance ...
Page 37: ...Page 36 AWD Detail Illustration ...
Page 42: ...Page 41 Cover and Chain Removal ...
Page 43: ...Page 42 Cover and Chain Removal ...
Page 46: ...Page 45 AWD Engagement ...
Page 53: ...Page 52 Front Wheel Service ...
Page 62: ...Page 61 Dropout Service ...
Page 71: ...Page 70 Fork Spline Bearing Service ...
Page 80: ...Page 79 Triple Clamp Service ...
Page 81: ...Page 80 Triple Clamp Service ...
Page 104: ...Page 103 Gear Box Service ...
Page 110: ...Page 109 Clutch Service Clutch Service ...
Page 118: ......