Christie CP2230 Service Manual Download Page 143

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Section 9: Interconnections

CP2230 Service Manual

9-3

020-100562-06 Rev.1 (05-2016)

9.1

CP2230 Interconnect Drawing

Figure 9-1 CP2230 Interconnect Diagram

X-Axis
Focus
Motor

Y-Axis
Stepper
Motor

Zoom
Focus
Motor

Focus
Stepper
Motor

001-111171-01

001-111172-01

J34

P32

P101

J13

P34B

P34A

J32

Spare (5..0)

LVPS

Ballast

COM

Christie
Serial
Protocol

SPB2 LID

Security Ring

P14

J10

J11

J12

J80

GPIO

Security Ring

SCCI

ICP RS-232

PIB RS-232

Reset

Emergency

Start

Marriage

ETH

DVI-D A

DVI-D B

292 A

292 B

J101

J18

J12

P13

J40

J39

J100

J71

P100

10 Comms

Light Engine Quick Disconnect

BLUE

GREEN

RED

Fan 3

Fan 4

4mm Bonding

Grounding Stud

Red DMD

GREEN DMD

Blue DMD

DMD Cooling System

Security Lock

Interlock Switch

016-100966-01

Cardcage

Exhaust Fans

Security Lock

Interlock Switch

016-100966-01

Heatsink

A1J3

A3J1

J2A2

J2A1

A1J2

A1J1

A1J3

A3J1

P2A2

P2A1

A1J2

A1J1

P30

IMB

Status

Standby

Power

Main

Power

Run

ICP

Status

Link Decryptor

Status

PIB

Status

Removable Lenses

(Focus, Zoom)

Fan 1

Fan 2

Fan 7

Fan 5

Fan 6

Fan 8

+24V_stdby, GND

CAT-5E: 4 Ethernet, 4 GPIO (LEDs)

+24V, GND

+12V, GND

MALM/GPIO

LMP_EN, RS-232 Tx, RS-232 Rx, +SV, RTNx2

In-Line Connector

(5V, RTN)

Outside Barrier

Extractor

LI (Line)

L2 (Neutral)

GND

VPS wi

Fan

Standby Supply

(+24V)

PL
U

Xenon Lamp

AC Blower for

Lamp Compartment

Igniter

002-100085-01

Lamp

Blower

Lamp

Door

Motorized Auxiliary

Lens Mount (MALM)

001-100410-xx

(OPTIONAL)

GND

+12V

LED

tud

Auxiliary

Panel

Blanking

Plate

LAD Fan

001-110854-01

RAD Fan

002-120453-01

Lamp Blower (AC)

016-102369-01

AC_OK (Collector), DC_OK (Collector), Enable Logic ‘1’, +5V Housekeeping Voltage, SCL,SDA, A (2..0), GND (thick wire)

USB1 USB2

001-111205-01

001-100394-03

AC Input

200-240 VAC

PCB LEDB

001-111180-01

+24V

+12V

+24V

+12V

GND

+24V DC

Power Module

(Single)

+12V DC

Power Module

(Dual)

Line Filter

12 Amp:

016-103561-01

J10

Interlock

Control

Fire Alarm
Terminal Block

PIBUP

Temp
Sens 1-4

MCB2

Pump

MCB1

Fan2

Temp
Sens 5-8

GPIO

Power

Fan1

Integrator Temp

Cardcage Exhaust Temp

Filtered Air Intake Temp

Lamp Exhaust Temp

001-111141-02

Blue DMD Temp

Green DMD Temp

Red DMD Temp

001-111176-01

001-111139-04

Prism Temp

P6A1

P6A2

J6A1

J6A2

P35

J53

J99

P53 P99

P35

J41

J91

J92

J35

+24V STBY

+24V

J53
P53

SPB-2

Boundary

GPIO

Motor

GPIO

Motor

J94

J43

J92

J4
2

J35

Y-

xis

Se
ns

X-

xis

Senso

Zo
om

Sen
so

J99
P99

IMCB enclosure

mounted to

lens mount

Focus

Zoom

P9
4

P4
3

P9
2

P4
1

J36

34-002020-02P

001-111429-01

34-0

020

30-01P

001-100422-01

001-111202-02

001-111203-01

100

550

-02

001-111122-02

001-101173-01

001-111351-03

001-111127-01

001-111337-02

001-111126-03

001-111137-01

001-111136-01

-01

001-111168-01

001-111169-02

001

-1

136-

001

-1

170-

001-111128-02

001-111135-01

001-111242-01

001-111350-01

001-111179-01

001-111371-01

111

-0

001-111277-01

002-120576-01 or

002-120506-03

002-120535-01

000-101342-04

002-120509-01

002-

1205

-01

Pump

001-111198-01

P36

NOTE: Fans 1,2,5-8
P/N# 001-110827-02

-0

DC cables from

Lamp Power Supply

001-100417-01

001-100651-01

001-100417-01

001-100651-01

001-100417-01

Z-Axis
Stepper
Motor

Z-Axis Sensor

Y-Axis Sensor

X-Axis Sensor

001-100646-01

X-Axis
Stepper
Motor

Y-Axis
Stepper
Motor

X-

Y-

Z-

Senso

Z-

tor

Y-

X-

Cardcage

Intake

Fans (2)

001-110381-01

Optional

Intake

Fans (2)

001-110381-01

001-111123-02

M4 S

tud

001-111452-01

RFI

Line Filter

12 Amp:

016-103561-01

LVPS Input connects to:
AC I/P or if UPS required, switch
connection and connect to AC I/P

and UPS I/P

001-111396-02

UPS Input

120-240 VAC

220nF

Varistor

AC Power Relay

016-101691-01

30 AMP, DPST

0 1

NOTE:

All part numbers subject to change

Summary of Contents for CP2230

Page 1: ...CP2230 S e r v i c e M a n u a l 020 100562 06...

Page 2: ......

Page 3: ...CP2230 S E R V I C E M A N U A L 020 100562 06...

Page 4: ...t can be recycled and reused This symbol means that electrical and electronic equipment at their end of life should be disposed of separately from regular waste Please dispose of the product appropria...

Page 5: ...5 5 Igniter 1 4 1 6 Interlocks 1 5 1 7 Lamp 1 6 1 7 1 LampLOC Module 1 6 1 7 2 Lamp Reflectors 1 6 1 8 Lenses 1 7 1 8 1 Primary Lenses 1 7 1 8 2 Motorized Auxiliary Lens Mount MALM 1 7 1 8 3 Anamorphi...

Page 6: ...ally Adjusting the Lamp Position 3 5 3 4 Yellow Notch Filter YNF Alignment 3 5 3 5 DMD Convergence Procedure 3 6 3 5 1 Before Performing Convergence 3 7 3 5 2 Evaluating Convergence 3 8 3 5 3 Converge...

Page 7: ...ut There is No Image 4 6 4 6 12 The Display is Jittery or Unstable 4 7 4 6 13 The Display is Faint 4 7 4 6 14 The Upper Portion of the Display is Waving Tearing or Jittering 4 7 4 6 15 Portions of the...

Page 8: ...er YNF 5 21 5 10 Projector PCB s 5 22 5 10 1 Cardcage Assembly 5 22 5 10 2 Backplane PCB 5 24 5 10 3 Integrated Cinema Processor ICP 5 25 5 10 4 Projector Intelligence Board PIB 5 26 5 10 5 Light Engi...

Page 9: ...an the UV Filter 6 3 6 3 4 Clean the Projection Lens 6 3 6 3 5 Clean the Reflector 6 4 6 3 6 Clean the Integrator 6 5 7 Specifications 7 1 Display 7 1 7 1 1 Panel Resolution and Refresh Rate 7 1 7 1 2...

Page 10: ...7 8 7 5 3 UPS AC Input 7 8 7 6 Lamp 7 9 7 7 Physical Specifications 7 9 7 8 Regulatory 7 10 7 8 1 Safety 7 10 7 8 2 Electro Magnetic Compatibility 7 10 Emissions 7 10 Immunity 7 10 Environmental 7 10...

Page 11: ...ll information is subject to change without notice Christie assumes no responsibility for omissions or inaccuracies 1 1 Labels and Marking Observe and follow any warnings and instructions marked on th...

Page 12: ...terial and or the server controller via an Ethernet link only For complete details on controlling the projector via ASCII messaging instead of using the TPC screen refer to Section 8 Serial API 1 3 3...

Page 13: ...ng loop circulates Christie approved coolant JEFFCOOL E105 The level of fluid in the reservoir can only be seen if the projector top lid is opened 1 5 Power and Lamp Requirements The universal lamp po...

Page 14: ...well regulated DC current up to 180 amps with a maximum power of 7 kW The voltage input to the lamp depends on the installed lamp and can range from 18 to 46 VDC The power output from the lamp power...

Page 15: ...flow velocity from the blower before the air reaches the lamp or reflector If airflow is not detected the lamp will not ignite or remain ON Fire Alarm Optional The fire alarm interlock is an externall...

Page 16: ...ach axis 1 7 1 LampLOC Module The electro mechanical LampLOC module a k a lamp adjuster adjusts the lamp along three axes to optimize the lamp position relative to the reflector With the lamp aimed pr...

Page 17: ...mats This assembly can be secured to the projector base and supports either a 1 25x anamorphic lens or a 1 26x wide converter lens WCL The drive and control electronics package for this motorized acce...

Page 18: ......

Page 19: ...el NOTE Not all parts are available separately In addition some parts stocked as inventory are available only until the current supply lasts All part numbers are subject to change 2 1 3 REPLACING MODU...

Page 20: ...General Precautions Never look directly into the projector lens or at the lamp The extremely high brightness can cause permanent eye damage For protection from ultraviolet radiation keep all projecto...

Page 21: ...to rest on the power cord Locate the projector where the cord can not be abused by persons walking on it or objects rolling over it Never operate the projec tor if the power cable appears damaged in a...

Page 22: ...e of the entire cooling system is critical to prevent overheating and sudden projector failure and helps to ensure reliable operation of all projector components over time 2 4 1 Ventilation Vents and...

Page 23: ...After filling the reservoir check the coolant hoses for kinks which may restrict fluid flow In the event coolant drips on any electronics or other nearby components blot the affected area using a dust...

Page 24: ...eaning of optics can be more harmful than helpful increasing the risk of degrading delicate coatings and surfaces In this projector check only the lens and lamp reflector Maintenance of other optical...

Page 25: ...Roll a lens tissue around a swab and soak it in the coated optics cleaning solution Tissue should be damp but not dripping 3 Gently wipe the surface using a figure eight motion Repeat this motion unt...

Page 26: ...ng compartment The extractor vane switch is located just inside the top duct on the projector lid Check and clean the switches to remove accumulated dust or dirt that could impede movement if necessar...

Page 27: ...ector Wear protective gear approved by Christie Remove fingerprints or dirt with methanol and clean microfiber cloth such as Melles Griot 18LAB024 or equivalent Illumination Optics System general NEVE...

Page 28: ......

Page 29: ...Douser blade Adjust LampLOC Cold Mirror Adjust LampLOC Recalibrate Measured Color Gamut Data MCGD Douser Motor Adjust LampLOC Fold Mirror Adjust Fold Mirror alignment Illumination Optics System IOS A...

Page 30: ...es are required when operating the projector without covers The integrator module is located early in the light path between the UV filter and cold mirror Its chief component the internal solid silica...

Page 31: ...anually from the Advanced Setup LampLOC Setup window Perform LampLOC to adjust the lamp position for optimal lamp performance and peak brightness at the screen for the life of the lamp Once LampLOC ad...

Page 32: ...ed fairly stable for the life of the lamp 1 Navigate to the Advanced Setup LampLOC Setup window Figure 3 4 2 Click the Do Auto button 3 Let a few minutes pass to allow the LampLOC mechanism to establi...

Page 33: ...ome instances this may cause a reduction in overall brightness 1 Display a 100 white internal test pattern 2 Use a tripod to center the light meter with the lens The distance from the lens does not ma...

Page 34: ...ans For full Christie guidelines and company recommended tools refer to Using the Christie Convergence Tool Kit P N 013 100074 xx and Adjusting Convergence P N 013 100139 xx The projector uses three s...

Page 35: ...emperature should be monitored during the adjustment and kept within a few degrees of the nominal temperature achieved above by lowering the lamp power or periodically replacing the cover for a cool d...

Page 36: ...e projector you are working on if it is not present 2 Zoom and focus the image so you can see the entire outer edge of the test pattern frame Figure 3 7 Alignment and Framing Pattern 3 Using the horiz...

Page 37: ...rom one side of the screen to the other observing any change in vertical position of the color in question relative to the point where you started Figure 3 9 is an example of a projector with two prob...

Page 38: ...re 3 11 The spring plunger has the job of pushing back against the adjustment screw head as it is loosened counter clockwise The spring plunger will not have the force needed to push the unit back if...

Page 39: ...5 5 Red Green Formatter Convergence Adjustment Description on page 3 12 and 3 5 6 Blue Formatter Convergence Adjustment on page 3 14 6 When satisfied with your adjustments see 3 5 7 Final Convergence...

Page 40: ...he behavior of the Twist and Vertical adjustments The adjustment of the two is more like a Twist with the left side of the screen as a sliding hinge point to allow vertical travel The vertical adjustm...

Page 41: ...enough to break it free it may be binding This will cause some lateral shift to the left but this can be easily fixed after correcting the twist vertical errors It is a good idea to locate the twist a...

Page 42: ...t The physical layout of the Blue Formatter board also dictates the behavior of the twist adjustment The horizontal adjustment screw and twist adjustment screw interact with each other such that if on...

Page 43: ...h to break it free it may be binding This will cause some vertical shift downward but you can easily correct this after correcting the twist horizontal errors It is a good idea to locate the twist adj...

Page 44: ...out all the way around the outer area not highlighted in Figure 3 17 showing cyan green blue towards the center of the screen as shown in the simplified diagram Figure 3 17 c Green and Blue should al...

Page 45: ...is that an authority figure examine the projector and ensures that it has not been tampered with before a marriage can be performed This means that a person must be physically at the projector when th...

Page 46: ...during this count down You MUST press the Marriage button on the PI Board within this 30 second window in order for the marriage to take effect When the Marriage button is pressed the LED button will...

Page 47: ...window NOTE After copying several upgrade packages to the root folder an alarm will occur if the disk space becomes full Navigate to the root folder and delete the older upgrade packages Once removed...

Page 48: ...he projector Free Space Displays the amount of available free space on the projector Upload Click the Upload button to launch a file selection dialog which allows you to select a file that does not re...

Page 49: ...ent Components Only This selection instructs the upgrade system to only upgrade components that are newer or older than the currently installed version This is the default and recom mended upgrade met...

Page 50: ...iew Displays the available components that are being upgraded their versions the current progress and current status Current state can be one of the following idle transferring programming aborted fai...

Page 51: ...and Backplane If ever more than two of these hardware devices are swapped the Hardware Change window Figure 3 23 is generated the next time the projector is powered ON The user is prompted to select w...

Page 52: ......

Page 53: ...nly be traced down to the module level at which point the faulty module is usually replaced No further analysis is necessary 4 2 TROUBLESHOOTING This section provides troubleshooting procedures that c...

Page 54: ...ing the lamp ON again 5 Check for an alarm condition From the Main panel click the LED in the top left corner to open the Status window Click Temperatures If a DMD temperature is too high the lamp wil...

Page 55: ...Setup window click the Do Auto button 5 Check the lamp power in the Advanced Setup Lamp Power LiteLOC Setup window to see if the power is consistent or varying Try to increase lamp power if possible L...

Page 56: ...ton presses on the screen seem to be misinterpreted the TPC screen may need recalibrating In the Administrator Setup Preferences window click the Calibrate Screen button and follow the onscreen instru...

Page 57: ...indow of the TPC NOTE It takes 45 60 seconds after reset or power up for the Link Decrypter to verify the marriage with the ICP During this time the LD will not accept any TLS connections or keys from...

Page 58: ...he source is a VCR or off air broadcast detail may be set too high 4 6 9 Display has Suddenly Frozen If the screen blacks out inexplicably it is possible that excessive voltage noise on the AC or grou...

Page 59: ...e if non video may need sync tip clamping 4 6 14 The Upper Portion of the Display is Waving Tearing or Jittering This can occur with video or VCR sources Check your source 4 6 15 Portions of the Displ...

Page 60: ......

Page 61: ...e 5 2 Lamp Power Supply Igniter and Power Supplies Part Name Description Christie Service Kit Part CDXL 20LB 2 0kW Xenon 003 005079 01 CDXL 20SP 2 0kW Xenon 003 004251 01 CDXL 20 2 0kW Xenon 003 00059...

Page 62: ...02 LD PCB Link Decrypter sister board to PIB 003 120535 01 Light Engine Quick Disconnect PCB LEQD 003 101360 02 Light Sensor PCB 003 101695 01 Projector Intelligence Board PIB 003 101341 01 Temperatur...

Page 63: ...42100 01 1 45 2 05 DLPCine HB Zoom Lens 108 335102 01 1 6 2 4 DLPCine HB Zoom Lens 108 336103 01 1 8 3 0 DLPCine HB Zoom Lens 108 337104 01 2 15 3 6 DLPCine HB Zoom Lens 108 278101 01 4 3 6 0 DLPCine...

Page 64: ...ev 1 05 2016 Section 5 Parts and Module Replacement Optional Accessories Christie Service Kit Part Motorized Upgrade Kit 127 102104 xx Protective Clothing Safety Kit Kevlar gloves flack jacket face sh...

Page 65: ...curity locks includes Low and High Security Keys Convergence Tool Set Long and stubby neck magnetic tip Phillips screwdrivers 1 2 Hex keys 3 32 3mm 5mm Nut driver 7mm Ratchet 17mm Electrostatic protec...

Page 66: ...minutes 1 Unlock front top lid using the low security key provided Figure 5 1 2 Lift the lid up and remove 5 5 2 High Security Lid Remove the high security lid to access components in the light engin...

Page 67: ...that runs off a fully integrated Windows XP based operating system Estimated Replacement Time 4 minutes 1 Disconnect the TPC harness from the connector on the projector s back cover 2 Loosen the TPC...

Page 68: ...the bottom tabs first then secure the cover with the screws 5 5 7 Lamp Door Remove the lamp door to access components in the lamp compartment The lamp door can be removed entirely from the projector o...

Page 69: ...r up just enough for the bottom tabs to clear the frame and remove 3 When re installing align and insert the bottom tabs first then secure the cover with the screws 5 5 9 PIB ICP Cover Remove the PIB...

Page 70: ...ecuring it to the chassis Figure 5 10 4 Tilt the access panel frame a little to the front lift left side to clear the LVPS LPS cover and remove 5 5 11 Rear Top Lid The rear top lid can be rotated arou...

Page 71: ...ttom tabs to clear the frame and remove 3 Slide the air filter out from behind the air filter cover and discard 4 When replacing insert a new air filter with the airflow indicator pointing into the pr...

Page 72: ...in reverse 5 Disconnect the three LAD hoses one going to each DMD and turn projector power on using the TPC This allows any shavings from the removal and replacement process to be blown out of the LA...

Page 73: ...er to 5 5 1 Front Top Lid on page 5 6 2 Remove the high security lid Refer to 5 5 2 High Security Lid on page 5 6 3 Remove the PIB ICP cover Refer to 5 5 9 PIB ICP Cover on page 5 9 4 Remove the light...

Page 74: ...and can be replaced individually NOTE Two additional fans can be installed to the top of the cardcage these are optional and not shown in Figure 5 18 Estimated Replacement Time 4 minutes per fan 1 Rem...

Page 75: ...ews securing the bottom cover fan assemblies to the base Figure 5 19 7 Pull the fans off the bottom cover s rubber isolators 8 Reverse instructions to re install the bottom cardcage fans Use needle no...

Page 76: ...Loosen the two 2 5mm screws from the bottom tab securing the cold mirror 4 From the other two tabs loosen one 2 5mm screw from each and remove one 2 5mm screw from each This allows the tabs to be swu...

Page 77: ...ate under the front portion of the projector Remove cover plate Figure 5 22 Figure 5 22 Remove Cover Plate 2 Remove one 2 5mm screw from each of the three tabs Figure 5 23 3 Loosen the other 2 5mm scr...

Page 78: ...ght sensor module harness and the thermal harness on the integrator 4 Remove the lens Refer to 5 15 Primary Lens Mount on page 5 47 5 Remove the light engine Refer to 5 11 Light Engine on page 5 29 6...

Page 79: ...positioned on the IOS 1 Remove the front top lid Refer to 5 5 1 Front Top Lid on page 5 6 2 Remove the two 3mm hex screws securing the retaining clip to the rear end of the integrator Figure 5 27 NOT...

Page 80: ...liquid cooling assembly is located in the IOS compartment of the projector and is comprised of a reservoir and pump assembly with dedicated cooling tubes that are routed to the three DMDs on the light...

Page 81: ...y lid Refer to 5 5 2 High Security Lid on page 5 6 3 Disconnect the two hoses from the liquid cooling assembly 4 Remove the IOS access plate located on the security firewall by loosening the thumbscre...

Page 82: ...1 Front Top Lid on page 5 6 2 Remove the high security lid Refer to 5 5 2 High Security Lid on page 5 6 3 Remove the PIB ICP cover Refer to 5 5 9 PIB ICP Cover on page 5 9 4 Release the security ring...

Page 83: ...ackplane PCB and LEQD NOTE The large power connector is located at the rear of the cardcage 10 Slide the cardcage back slightly then pull it up and out to remove 11 At this point you can replace the e...

Page 84: ...Figure 5 34 7 Disconnect the LEQD board from the Backplane Figure 5 38 Remove LEQD on page 5 27 8 Disconnect all eight harnesses from the Backplane 9 Disconnect the two top cardcage fans from the inl...

Page 85: ...top and bottom ICP ejector tabs Then push the top and bottom black tabs in to release the ICP board from the Backplane Figure 5 36 6 Pull the ICP out of the cardcage 7 When installing the ICP first al...

Page 86: ...Remove PIB ICP cover Refer to 5 5 9 PIB ICP Cover on page 5 9 4 Remove the security ring from the front of the cardcage by pressing down on the latch located on the side of the cardcage Figure 5 32 Re...

Page 87: ...o the light engine from the LEQD Estimated Replacement Time 8 minutes 1 Remove the front top lid Refer to 5 5 1 Front Top Lid on page 5 6 2 Remove the high security lid Refer to 5 5 2 High Security Li...

Page 88: ...enigma card is attached to the PI board This card handles the decryption encryption cinema content coming into the projector Estimated Replacement Time 20 minutes 1 Remove the front top lid Refer to 5...

Page 89: ...bration 1 Remove the front top lid Refer to 5 5 1 Front Top Lid on page 5 6 2 Remove the high security lid Refer to 5 5 2 High Security Lid on page 5 6 3 Remove the projection lens Refer to the CP2230...

Page 90: ...ded loosen the three captive screws securing the light engine in place 11 Using the built in light engine handle carefully lift the light engine assembly out of the projector Figure 5 43 12 When insta...

Page 91: ...top lid Refer to 5 5 1 Front Top Lid on page 5 6 3 Open the lamp door Refer to 5 5 7 Lamp Door on page 5 8 4 Rotate the rear top lid to gain access to the igniter blower compartment Refer to 5 5 11 R...

Page 92: ...tment on page 5 7 2 Remove the front top lid Refer to 5 5 1 Front Top Lid on page 5 6 3 Open the lamp door Refer to 5 5 7 Lamp Door on page 5 8 4 Rotate the rear top lid to gain access to the igniter...

Page 93: ...and is accessible from the bottom of the projector Estimated Replacement Time 20 minutes 1 Loosen the two screws securing the cover plate to the bottom of the projector 2 Disconnect the four AC conne...

Page 94: ...m the standby power supply 5 Loosen the thumbscrew at the bottom of the standby power supply Figure 5 48 6 Remove the standby power supply 5 12 5 Low Voltage Power Supply LVPS The LVPS is located in t...

Page 95: ...ble to run to the side break out panel To remove the screw use the 3mm hex driver provided with the projector 5 13 Lamp Compartment 5 13 1 Anode Yoke The anode yoke is located directly in front of the...

Page 96: ...of the projector 7 When installing repeat instructions in reverse Once installed perform LampLOC alignment See 3 3 Adjusting Lamp Position LampLOC on page 3 3 5 13 3 Ceramic Plate on Douser Blade The...

Page 97: ...over 3 Disconnect the anode lead red power cable to LPS a Using a 17mm ratchet remove the bolt from the anode lead b Remove the lock washer and washer c Remove the capacitor lug ring and the washer d...

Page 98: ...within the vicinity of the projector are also wearing protective safety gear Special protective clothing is available from Christie P N 598900 095 Never attempt to remove the lamp when it is hot The l...

Page 99: ...o remove it from the projector Immediately place it inside the protective cover or original packaging CAUTION Handle the lamp by the cathode anode end shafts only never the glass e Place the lamp on t...

Page 100: ...or metal such as the reflector or firewall d EXPLOSION HAZARD DO NOT apply torque to the anode end of the lamp Rest the anode end of the lamp on the anode yoke and slip the positive lamp connector ove...

Page 101: ...ber of the hours logged on to the lamp If the lamp has not been previously used enter 0 Press Save to enter the data Figure 5 59 7 Power the lamp ON 8 Click from the TPC Main panel to power the lamp O...

Page 102: ...es from the IMCB 8 Using a 2 Phillips loosen the four captive securing the lamp adjust to the baseplate 9 Remove the lamp adjuster assembly through the lamp door 5 13 7 Main AC Blower Estimated Replac...

Page 103: ...OC Alignment 1 Remove the rear right skin Refer to 5 5 3 Rear Right Skin ignitor blower compartment on page 5 7 2 Remove the black and red leads Figure 5 62 3 Using a 3 32 hex key remove the two screw...

Page 104: ...move the lamp if installed Refer to 5 13 5 Lamp Replacement on page 5 38 3 Remove the front top lid Refer to 5 5 1 Front Top Lid on page 5 6 4 Remove the rear top lid Refer to 5 5 11 Rear Top Lid on p...

Page 105: ...ter is mounted directly behind the douser and is secured by three clips Estimated Replacement Time 6 minutes 10 minute LampLOC Alignment 1 Open the lamp door Refer to 5 5 7 Lamp Door on page 5 8 2 Rem...

Page 106: ...the vane switch to the mounting bracket Figure 5 67 5 Remove the vane switch 6 When installing repeat instructions in reverse Once installed perform LampLOC alignment For details refer to 3 3 Adjusti...

Page 107: ...amp door interlock NOTE Red lead to No label on interlock and black lead to COM label Figure 5 69 4 Remove the two nuts 5 5mm securing the switch to the bracket 5 15 Primary Lens Mount Estimated Repla...

Page 108: ...re unit would be replaced Estimated Replacement Time 16 minutes 1 Using a 2 Phillips loosen the six screws from the front skin on the LPS Figure 5 70 2 Slide the skin to the left in order to remove it...

Page 109: ...on Failure to comply with the following could result in minor or moderate injury Only Christie accredited service technicians are permitted to open any enclosure on the projector and only if the AC po...

Page 110: ...d projector off 2 Allow the projector to cool for a minimum of fifteen minutes 3 Disconnect the projector from AC power 6 3 2 Clean the Light Engine Prism If the entire light engine requires cleaning...

Page 111: ...canister b While pointing the output tube away from the UV filter press the trigger rapidly 3 times to clear contaminants from the output tube c Hold the UV filter by its edges and press the trigger...

Page 112: ...ector optics 8 If the output end of the lens still appears dirty a Dampen a clean folded lint free cloth with Acetone Reagent Grade and wipe the surface of the output end of the lens carefully with th...

Page 113: ...methodology contact Christie 1 Prepare the projector for service See Section 6 3 1 Prepare the Projector for Service 2 Remove the integrator See Section 5 9 5 Integrator Assembly 3 Put on a pair of p...

Page 114: ......

Page 115: ...XL 20SP 10 000 lumens 2 0 kW CDXL 20 10 000 lumens 3 0 kW CDXL 30SP 19 000 lumens 3 0 kW CDXL 30 19 000 lumens 4 5 kW CDXL 45SP 24 000 lumens 4 5 kW CDXL 45 24 000 lumens 6 0 kW CDXL 60SP 32 000 lumen...

Page 116: ...gressive 48 SMPTE 296M 1280 x 720 50 Progressive 50 SMPTE 296M 1280 x 720 59 94 60 Progressive 59 94 60 SMPTE 296M 1280 x 720 100 Progressive 100 SMPTE 296M 1280 x 720 120 Progressive 120 SMPTE 274M 1...

Page 117: ...ical Frequency Hz Scan Type DisplayFrame Rate Hz SMPTE 274M 1920 x 1080 120 Interlaced 60 SMPTE RP 211 1920 x 1080 23 98 24 Progressive sF 23 98 24 SMPTE RP 211 1920 x 1080 25 Progressive sF 25 SMPTE...

Page 118: ...94 60 Hz 1280 x 720 8 50 Hz 1920 x 1080 8 50 Hz 1440 x 480 8 59 94 60 Hz 1920 x 1080 8 59 94 60 Hz 1440 x 576 8 50 Hz 1920 x 1080 8 23 98 24 Hz 1920 x 1080 8 25 Hz 1920 x 1080 8 29 97 30 Hz 720 x 480...

Page 119: ...Christie Serial Protocol 7 3 3 RS232 ICP Interface TIA 232 Connector 9 pin subminiature D female Bit Rate 38 400 default 57 600 115 200 bps not auto detected Flow Control Hardware RTS CTS Data Format...

Page 120: ...ctor Connector 15 pin subminiature D female Bit Rate 1 200 bps Flow Control Software Data Format 1 start bit 8 data bits 1 stop bit no parity Communication Protocol RS232 and GPIO 7 3 7 Lamp Power Sup...

Page 121: ...isplay Size 144 8 mm 5 7 inches diagonal Display Resolution H x V pixels 640 x 480 Maximum Dimensions W x H x D 195 mm x 148 mm x 58 mm Integrated Operating System Microsoft Windows XPe Communication...

Page 122: ...utput to Projection Head Operating Voltage Range 18 46 VDC Start up Voltage Open Current 125 155 VDC Operating Current Range 50 180 A Ripple 1 max at 25 C rated input and rated output Connector Type F...

Page 123: ...urs of use 2 The maximum power of the lamp power supply is restricted to 7000W 100W Average Life CDXL 20LB 3500 hours CDXL 20SP 4000 hours CDXL 20 3500 hours CDXL 30SP 2800 hours CDXL 30 2500 hours CD...

Page 124: ...ectri cal and electronic equipment and the applicable official amendment s EU Directive 2002 96 EC on waste and electrical and electronic equipment WEEE and the applicable official amendment s Regulat...

Page 125: ...108 280101 01 High Contrast Prime Zoom Lenses 1 25 1 45 DLPCine HC Zoom Lens 38 809079 01 1 45 1 8 DLPCine HC Zoom Lens 38 809061 01 1 8 2 4 DLPCine HC Zoom Lens 38 809052 01 2 2 3 0 DLPCine HC Zoom...

Page 126: ...0 003 004253 02 CDXL 45SP 003 000600 03 CDXL 45 003 004254 02 CDXL 60SP 003 000601 03 CDXL 60 Replacement Air Filters 003 001184 01 Light Engine Filter 5 pack 003 003082 01 Liquid Cooling Radiator Fil...

Page 127: ...erted in optical path POSI Returns where MALM is located Read only command command not applicable on all projectors EXAMPLES AML Get the current status of auxiliary lens AML C108 1 Use auxiliary lens...

Page 128: ...le name and path for the specified channel This selects the icon to be displayed on the Web UI for the channel button SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number Valid range is...

Page 129: ...ONF 111 Reset all configuration controls DEF PREF 111 Reset all preference controls DEF CHAN 101 Restore Channel 101 DEF CHAN 0 Restore all channels Data Logging DLG Set get the lowest log level to wr...

Page 130: ...acked 12Bit DTF C108 Get data format on channel 108 DTF C108 20 Use data format 20 DVI Unpacked 8Bit on channel 108 Enable Error Messages EME Enable broadcasting error messages SUBCODE DESCRIPTION OF...

Page 131: ...ck to current position Only valid parameter for this command is 1 SET only command STRT Start motor moving in specified direction where direction can be 1 1 Write only for v1 3 or newer STOP Stops the...

Page 132: ...007 05 21 qa 1 CDXL 30 000 000 000 000 020 020 001 HIS 002 2007 05 21 qa 2 Other 30 000 000 000 000 015 015 000 HIS 003 2007 05 21 qa 3 Other 20 000 000 000 000 000 000 001 Serial Help HLP Get help on...

Page 133: ...nd is 5 SET only command CSTS Motor calibration status 0 100 INST Sets ILS to installed NONE Enable Disable the Intelligent Lens System for each channel 1 0 RSET Move motor to center flag and then mov...

Page 134: ...n the projector s FTP server Internal Test Pattern ITP List and select internal test patterns This command also creates the customized test pattern list from the internal test patterns The list of ava...

Page 135: ...ts as measured brightness at minimum lamp power LCA MINF Get footlamberts on minimum lamp power LCA MINS 5000 Set 5000 as reading value from the light sensor at minimum lamp power LCA MAXF 17 Set 17 f...

Page 136: ...t LHO Adjust lens offset to specific horizontal position with a specified direction NOTE This command can only be used to update the current ILS file Changing the horizontal offset for the current cha...

Page 137: ...t lamp This is a readonly control Lamp ID can be changed with LPC lamp change command only EXAMPLES LID L List supported lamp IDs LID Get the lamp ID for installed lamp LampLOC Module LLM Allows adjus...

Page 138: ...ard 12 hour LOC TIME 1 Get list of formats LOC TIME LOC TIME 001 Get time format Lamp Changed LPC Record current lamp information into the lamp history then start a new entry Set lamp information of a...

Page 139: ...t channel will change the lamp intensity for any channel using the same lamp file SUBCODE DESCRIPTION OF USE Cxxx Replace Cxxx with the channel number Valid range is 101 164 NONE Set lamp intensity fo...

Page 140: ...500 Set lamp life limit to 500 hours LPL 0 Set lamp life limit to default hours based on the lamp type LPL Get lamp life limit LPL LIFE 1 Enable lamp expired message LPL LIFE 0 Disable lamp expired me...

Page 141: ...1 020 100562 06 Rev 1 05 2016 9 Interconnections The CP2230 Interconnect Diagram illustrates the path of electrical connections between modules Manufacturer s part numbers are included NOTE Part numbe...

Page 142: ......

Page 143: ...ND GND GND GND J J 24V DC Power Module Single 12V DC Power Module Dual J8 P8 Line Filter 12 Amp 016 103561 01 N N N L L L G G G J10 P10 Interlock Control Fire Alarm Terminal Block PIBUP Temp Sens 1 4...

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Page 145: ...lter 1 filter disposable nitrile gloves 10 Fold Mirror 11 Cold Mirror 12 Integrator Assembly includes holder disposable nitrile gloves 13 Fold Mirror Cover Plate 14 AC Terminal Block 15 AC Terminal Co...

Page 146: ...Fan Cardcage Exhaust 48 EMI Shield Cover 49 Fan Cardcage Exhaust 50 Light Engine Quick Disconnect LEQD PCB 51 Backplane PCB 52 Fan Cardcage Intake 53 PIB PCB 54 ICP PCB 55 Security Ring 56 Cardcage 5...

Page 147: ...020 100562 06 Rev 1 05 2016 A 1 Exploded View Internal Figure A 1 Exploded View Internal 52 46 50 48 47 45 44 43 42 38 41 36 37 35 25 17 16 8 9 10 12 4 14 19 18 20 21 22 13 2 1 3 11 5 6 7 23 26 27 29...

Page 148: ...ndix A Exploded Views A 4 CP2230 Service Manual 020 100562 06 Rev 1 05 2016 A 2 Exploded View External Figure A 2 Exploded View External 64 65 66 67 68 69 58 59 60 61 62 63 Right Side View Left Side V...

Page 149: ......

Page 150: ...ph 714 236 8610 Canada Kitchener ph 519 744 8005 United Kingdom ph 44 118 977 8000 France ph 33 0 1 41 21 00 36 Germany ph 49 2161 664540 Eastern Europe ph 36 0 1 47 48 100 Middle East ph 971 0 4 299...

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