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Chore-Time Chore-Tronics 3 Control, Installation & Operator'S Instruction Manual, Page: 3 / 142

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Chore-Time Chore-Tronics 3 Control Installation & Operator'S Instruction Manual Download Page 3

Contents

Topic

Page

MT2398C

* Legend: C = Customer (end user), D = Distributor (sales), I = Installer of equipment

3

Chore-Time Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  2

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5

Follow Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Decal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Introduction to the Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6

Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Navigation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Relay Box Indication Lights and Auto/Manual Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Glossary of Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Analog Input  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Anticipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Back Up Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Bend Point (BP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cool Pad Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Curve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Curve Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Day Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Digital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Event  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mode Sensor(s)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Natural Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Program  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Set Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Spare Temp Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Static Pressure  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tunnel Mode  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wind Delay  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Overview of Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Alarms (Active or Recovered) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Control Setup  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

General Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Analog Input Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Setup House . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Output Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Ventilation Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Curves  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Management Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Programs/Setup Key Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Clocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Summary of Contents for Chore-Tronics 3 Control

Page 1: ...Chore Tronics 3 Control Installation Operator s Instruction Manual MT2398C November 2013...

Page 2: ...sidered defects under the Warranty 5 This Warranty applies only to systems for the care of poultry and livestock Other applications in industry or commerce are not covered by this Warranty The Manufac...

Page 3: ...ation 12 Back Up Relay Output 12 Bend Point BP 12 Cool Pad Output 12 Curve 12 Curve Value 12 Day Number 12 Digital Input 13 Event 13 Mode Sensor s 13 Natural Mode 13 Offset 14 Power Mode 14 Program 14...

Page 4: ...ng Troubleshooting Continued 115 Programming Trouble Shooting Continued 116 Equipment and Potentiometer Troubleshooting 116 IONet Error Addr xx 122 Wiring Diagrams 123 Backup Control Wiring 24Vdc 123...

Page 5: ...situations Care should be taken to keep this information intact and easy to read at all times Replace missing or damaged safety decals immediately Using the equipment for purposes other than specified...

Page 6: ...tion when an Icon on the Touch Screen is pressed The Display Screen always remains lit When the Control is left dormant the Current Conditions Screen will be visible Figure 1 Display Screen Display Sc...

Page 7: ...mouse can be used by plugging it into the USB port located on the left side of the main Control Box To navigate using a mouse position the cursor on the Icon or the simulated button displayed on the...

Page 8: ...ation buttons from left to right are Back button Main menu Forward button Current Condition Alarm Password and the Help 3 All menus viewable data and editable fields 4 Time Date and Age 2 4 3 Figure 4...

Page 9: ...t Path To return to the Current Conditions screen select the back button at the top left corner of the screen or select the CC button Note Regardless of the screen you are in selecting the CC button w...

Page 10: ...op up with no changes to the value 5 After you have made changes select OK to confirm the change The pop up will disappear and the change will be displayed in the field Figure 8 Numeric Keypad In some...

Page 11: ...n a separate box Decals are supplied to label each Switch for the Output function that is assigned to that Switch The Switches can be placed in three positions on off or auto The auto position is for...

Page 12: ...uld be routed through this relay If communication is lost between the main box and the manual switch board the relay will drop out allowing the first fan stage in the back up box to turn on See the Wi...

Page 13: ...the Tunnel Mode assuming there is no Natural Mode at the tunnel on temperature It comes back to the Power Mode from the Tunnel Mode when the Tunnel Mode Sensor s say it s too cold to stay in the Tunn...

Page 14: ...a Control In the main menu Program Tab six different programs can be saved and later activated This can be very convenient when it is desired to change the set up at different points during the grow...

Page 15: ...tural Mode due to the huge area of the open side wall curtains When the incoming air is cooler than the inside air it will tend to drop down onto the birds before it is warmed up Adequate static press...

Page 16: ...to the Alarm Overview screen Alarm Overview Screen In the Alarm Over view screen an Alarm is listed in three columns Message Type of alarm Status Alarm Recov ered and Off For and a Notice button Histo...

Page 17: ...tton Select the Notice button to notice the alarm the alarm will be sent to the Alarm History screen From any screen you can select the Alarm but ton This will take you to the Alarm Overview screen Al...

Page 18: ...en A maximum of 14 digits 6 Choose the Language by pressing the dropdown and select English or Spanish 7 Choose the Clock Type by pressing on the dropdown and select 12 hour or 24 hour clock 8 Set the...

Page 19: ...selecting the min utes Change the minutes by using the up down arrows or the keypad 3 Highlight the am pm by selecting the am pm Use the up down arrows to toggle 4 Select OK to save Date The date mus...

Page 20: ...l choose the unit of measurement you want to display 2 Select the Units button 1 Select the General Button in the Setup Screen 3 Choose the unit of measurement you want to display Control Setup Chore...

Page 21: ...puts temperature sensors relative humidity sensor and potentiometers are connected to the Control The Static Pressure Sensor and House Temperature Sensors 1 3 come from the factory pre assigned 2 Ente...

Page 22: ...n the sensor that needs to be skipped and select the ADD button next sensor will appear in the list 4 4 Board The number of the Board the Sensor is con nected Board number 0 is the IOM16 Board If the...

Page 23: ...nsor button In this screen the Outside sensor is assigned Calibration is also done from this screen Skip this Screen if no outside sensors are installed 2 Adding Sensor Assignments Fill in the Board a...

Page 24: ...pecifications for the Stat ic Pressure Sensors 4 Current Safety Limit Static Pressure Safety limit Example When the static pressure stays above 0 20 for a continuous minute the Tunnel Curtain if in Po...

Page 25: ...this screen Se lect the sensor edit field and a sensor assign ment window will be displayed 6 Select Deselect sensor check box Select or deselect the sensor check box to choose the sensor or sensors y...

Page 26: ...sed back to the In lets as soon as there are fewer than 3 Fans running or the Tunnel Curtain cannot bring the static pressure back into the control range while closing from the low side The static pre...

Page 27: ...e constant The temperature is checked 30 seconds before the beginning of the ON time cycle of the Mini mum Ventilation Timer This is in addition to any time added by Ventilation Timer Ramping 6 Amount...

Page 28: ...ts Bird Scale 1 From the Setup Analog Input screen select Type Number 2 Put a Check in the Bird Scale Box 3 Select the Back Button and then select the Bird Scale Button 4 Select the Board number from...

Page 29: ...ated 3 The Correction column is used only for service information and to return the Control to the factory settings The settings should be reset to factory whenever a re calibrated Temperature Sensor...

Page 30: ...Fans to create a static pressure of at least 0 15 inch es of w c at the Manometer Compare the Manometer reading to the reading on the High Level line on the Control If the readings do not match edit t...

Page 31: ...nnected to an additional digital input board then the board number matches the address of the add on board see the installation section of this manual Input This is Input number that the water meter o...

Page 32: ...mount of consumed water in the management screen When a Water Meter or other digital input is assigned to a board and an input on that board to add the next Water Meter or digital in put select the AD...

Page 33: ...its daily usage added to the total amount of feed consumed in the management screen Auxiliary Inputs 1 Press Auxiliary Input button Many different types of auxiliary digital Inputs can be used with th...

Page 34: ...these inputs Water Pressure 1 Press the Water Pressure button 2 Enter the board and input for the Water pres sure switch Switch must open with low pressure The parameters are setup in the Alarm scree...

Page 35: ...up Chore Tronics 3 Control 35 MT2398C Flush Feedback 1 Press the Flush Feedback button 2 Enter the board and input of the PDS flush feed back The parameters are setup in the Alarm screen under the Pro...

Page 36: ...N time between the Min Ventilation value and the Max value The OFF time will be adjusted by the same amount of time that the ON is adjusted thus keeping the total cycle time constant The temperature i...

Page 37: ...puts button Some of the buttons on this screen may be grayed out at this point of the setup 2 Press the Equipped Numbers button Some of the buttons on this screen may be grayed out at this point of th...

Page 38: ...ct the Ventilation button 2 Every Output needs to have a relay mode of opera tion Power Natural Tunnel or combinations of the three and temperature sensor s assigned to it Initial ly when pressing the...

Page 39: ...the senor sensors to be assigned to the Fan Touch the sensor win dow and a select sensor box will appear with the avail able sensors Select or deselect the sensors to come up with the sensor or senso...

Page 40: ...ns button 3 Assign Relays Sensors and Mode values to the Stir Fans just as you did for Tunnel Fans See previous page Ventilation Exhaust Fans 2 Select the Exhaust Fans button 3 Assign Relays Sensors a...

Page 41: ...tput from the dropdown 5 Assign the Output Form You will need to know the input range of the Frequency drive before choosing 0 10 or 10 0 vdc from the dropdown 5 Assign the Output Form You will need t...

Page 42: ...put Temperature A timer can be assigned to the Cool output If a timer is assigned at the on temperature the output will start timing on off based on the timer setting and will not run constant Sixteen...

Page 43: ...ch 5 minutes is increased or decreased 5 seconds With the default settings the temperature is only checked every 20 minutes If it is desired for the temperature to be checked more often if a sudden la...

Page 44: ...temperature during pad operation is noticed Chore Time also recommends that CTB service personnel is contacted before changing the settings 2 3 Measure the number of seconds it takes for water to star...

Page 45: ...n Relays Sensors Mode values and Names just as you did for Tunnel Fans See pre vious 3 Select the Control Tab 4 Select the box if you do not want the Heat Zones to run in Tunnel assist 1 Select the Ve...

Page 46: ...n or close signal at the same time Note The Open and Close outputs must always be side by side on the same relay row 4 Select the Control tab and choose Calculated or Fixed Anticipation Calculated Inl...

Page 47: ...e The Open and Close outputs must al ways be side by side on the same relay row Open Relay Number 3 Press the Control Tab 4 These numbers are needed for proper Mode transitions Power to Tunnel and Tun...

Page 48: ...select the Outputs button Light Clock 1 Press the Light button 2 Up to four Light clocks can be assigned with four relays for each Light clock Use the Add button to add additional clocks External Ligh...

Page 49: ...All four re lays will be activated at the same time 3 Select the Control Tab 4 If the you wish to turn the Fill System OFF check the box If a Dry Contact Relay whose coil is energized when the fill s...

Page 50: ...d with up to four Relays per Clock To add additional Spare Clocks to the list select the Add button Each Spare Clock can be given a specific name to identify the Clock with a particular use Enter the...

Page 51: ...elect the Backup button 5 Assign a Backup relay from the drop down list of avalible Relays Backup Relays are needed when the Chore Tronic s Standard or Expanded backup is installed for backing up the...

Page 52: ...the Relay assignments with the Output Stickers on the Manual Toggle Switches Feed Clock 1 Feed Clock 2 Feed Clock 3 Manual Toggle Switches Relay Assignments Inside Cover of Relay Box Assignments Sens...

Page 53: ...mperature the control will adjust the amount of ON time between the Min Venti lation value and the Max value The OFF time will be adjusted by the same amount of time that the ON is adjusted thus keepi...

Page 54: ...ed in the Setup Outputs Ventilation Stir Fans screen to use this feature 3 Alternate Min Vent Fans Select if you want feature The Min Cycle Alternate Minimum Ventilation fans allows the fan s assigned...

Page 55: ...4 5 Current Min Vent ON Time Current Min Vent ON Time is the current amount of ON time the fans assigned to the Minimum Ventilation Timer will run while cycling on the timer This amount of time compin...

Page 56: ...Ventilation Time Ramping temperature is between set temperature and the fans ON tem perature the Control will adjust the amount of ON time between the Min Ventilation value and the Max value The OFF t...

Page 57: ...Cool Output the timer has no effect until the Cool Output is on due to it s temperature settings At that point the Cool Output goes on and off with the Timer The Cool Output never comes on continuous...

Page 58: ...continuously for one minute for this to happen 1 Select the Main menu button Select the Ventila tion Settings button 2 Select the Static Pressure button 3 Current Static Pressure The amount of static...

Page 59: ...the off time of the on off cycle 4 Measure the number of seconds it takes for water to start dripping out the bottom of a dry pad after the COOL PAD manual toggle switch is turned to the on position T...

Page 60: ...or reading is higher than en tered value 4 Allow Cool From User can also specify a specific time of day in which the cool outputs are allowed to operate A setting of 12 00a to 12 00a means that the co...

Page 61: ...in the Start turning Fans off line Item 1 Right Example Using the settings above when the Control completes the transition to Tunnel Mode the Control will check to the airspeed to make sure it at or...

Page 62: ...can hot be edited 4 Variable Speed Maximum Enter the maximum speed in percent that you want to operate the Var Speed fan 5 Variable Speed Minimum Enter the minimum speed that you want the operate the...

Page 63: ...is below this setting than the control will subtract an increment of on time to the minimum ventilation timer down to the minimum setting is Ventilation Settings Set Temp screen Note If the RH is bet...

Page 64: ...at midnight of the day of each Bend Point The curve takes over when you turn the curve on and the day number is equal to or greater than the day number assigned to BP 1 7 Day The intention is that th...

Page 65: ...adjusted between the Bend Points The bend point values are the exact values at midnight of the day of each Bend Point The curve takes over when you turn the curve on and the day number is equal to or...

Page 66: ...Bend point you want to setup from the drop down 6 Active From Day This is the day that current bend point will become the ac tive light clock settings 7 Events The Control allows a maxi mum of 24 eve...

Page 67: ...t to setup from the drop down The curves are assigned to the Feed clock in the Clocks Feed Feed Clocks screen 5 Bend Point This is the current dis played bend point of the Light Clock Curve Only one b...

Page 68: ...nes The Mort and the Curr Current Housed will be recalculated The total daily mortality will also appear in the Daily History Production screen 5 Agreed When the Agreed button is selected the number s...

Page 69: ...if a drinker line Water Meter is connected to the Control This screen indicates the total water consumed in the house and how much water has been consumed in a certain period of time for example how...

Page 70: ...ed by Day or by Week by select ing from the drop down in the Use box 4 Select the Standard button 8 Enter the Setup Day number This example shows Day 2 7 Select the Setup button 5 6 Click on the Back...

Page 71: ...e in live weight can be caused by transport animals having empty full stom achs differences in the house etc Using this option can correct the difference and take this correction into account during t...

Page 72: ...g the Reset button from the Management screen will erase all management data Warning Once the Reset Button has been pressed it can not be reversed 1 Select the Main menu button 2 Select the Management...

Page 73: ...ngs This is a very powerful screen that allows the user to store up to 6 complete setups of the Control that can be re activated at any time 4 5 Select the Activate button from the Programs Setup Key...

Page 74: ...choices 4 Select the OK button 5 A window will open to ask you if you are sure you want to delete the selected program 3 4 6 A window will open to ask you if you are sure you want to delete the select...

Page 75: ...4 Select the Program Number from the drop down 1 6 5 Enter the Program Name Ten characters or less 6 Select OK to Save the program or Cancel to stop the operation 7 A confirmation window will open let...

Page 76: ...the following day This can be helpful if a mistake in setup is made and it is desired to undo the changes and go back to Yesterdays settings 4 Select OK from the Program Yesterday screen A window ope...

Page 77: ...up Chore Tronics 3 Control 77 MT2398C Setup Key Screen Activate Insert a USB Flash Drive into the USB adaptor located on the lower left side of the main box Unscrew the protective cap and plug in the...

Page 78: ...this time you should notice the alarms and they will be sent to the Alarm history These are not hard alarms 3 Info Control The current software level operat ing on the Control 4 Info Setup Key The sof...

Page 79: ...Clock 1 Select the Light button This screen displays all the Light Clocks assigned to re lays and or analog outputs Each Light Clock button is as signed to a particular Light Clock 3 If a Dimmer is u...

Page 80: ...ngs will not be editable To temporarily change the current light clock settings first set the curve to OFF then make the desired changes To return to the curve set tings change the curve back to ON 6...

Page 81: ...ctivates the curve selected If the Feed clock curve is set to ON then the current Feed clock set tings will not be editable To temporarily change the current light clock settings first set the curve t...

Page 82: ...tton indicates if the Clock Output is on or off Spare Clock Setup Example 7 Select the Spare Clock you wish to set up In the example shown we chose Spare Clock 1 8 Name Clock Is the current displayed...

Page 83: ...ne of the tab buttons along the bottom to view that Tab s History Note Tabs that are grayed out have no history because no sensor has been installed 3 Press the Mode Temperature Tab 4 Use the slide ba...

Page 84: ...screen Water History has been selected in the example 5 Use the Slide Bar at the right of the screen to scroll through the history Some of the history selections have more than one sensor To view sele...

Page 85: ...ir of relays are to be used Open Close 6 Select the Back button to return to the Outputs Screen 7 Select the Curtain button 8 Select the Sidewall Inlet button 9 In the Setup Outputs Curtain Sidewall i...

Page 86: ...the screen 11 Inlet Anticipation Select from the drop down Calculated or Fixed 11a If Fixed anticipation is chosen fill in the amount of time in seconds you want the inlets to anticipate 11 11a Contro...

Page 87: ...ntrol Only two sets of Open Close relays can be assigned External relays must be used if more than two ma chines are installed Both sets of relays are operated at the same time Continue Setup of the A...

Page 88: ...or s assigned to the Ceiling inlet is above the on temperature but at or below the Off temp of 85 2 and the static pressure stays above the high setting for one minute the Side wall inlets will open t...

Page 89: ...close signal until the temperature returns to within the Main curtain range or until the Control returns to Power Mode The control returns to power mode when the main curtain s reach the first openin...

Page 90: ...nsion allows extra room for the control doors to open The boxes should be mounted level and square on a solid backing using the mounting holes provided Note When mounting the Main Box and the Relay Bo...

Page 91: ...ure that the positive and negative I O Net terminals of both the Main Box and the Relay Box are connected properly See Figure 12 Make sure that the Jumper on the I O Board is in the ON position See be...

Page 92: ...ay Boxes and an External Power Supply for the Second Relay Box The Main Box and the Relay Box s Each require a space of 21 in 53 cm x 21 in 53 cm The External Power Supply requires 12 30cm x 15 38cm T...

Page 93: ...ir Wire provided The 24 Vdc for the Second Relay Box relays 41 56 must be connected to the External Power Supply See Figure 15 Important The supply voltage for the External Power Supply needs to come...

Page 94: ...x Manual for wiring instructions The Chore Tronics 3 Controls consist of several different types of boards shown in Figure 16 The two Boards involved in wiring the Controls are the I O Board and the R...

Page 95: ...oltage 2 Line Voltage Wires 3 Input Output wires High Voltage 3 2 1 When grounding the Control connect only the Ground Rail of the Main Box to the Earth ground Connect the Ground Rail from the Main Bo...

Page 96: ...ough Chore Time When routing this wire in the house be sure to keep it a minimum of 12 305mm away from line voltage wiring If there is a need for the Sensor wire to cross line voltage wires cross them...

Page 97: ...factory to Analog Input 4 AI 4 Figure 22 If it is desired the Static Pressure Sensor can be wired to any of the Analog Inputs AI1 through AI16 See Figure 23 for example wired to AI1 Please note that...

Page 98: ...ose to the low pressure barb on the SP module and run that house into the house Connect another hose to the high pressure barb on the Sp Module Run that hose into the attic or to outside air Make sure...

Page 99: ...I O Board Analog Input AI Terminal of your Choice Figure 25 Relative Humidity Sensor Wiring 2 1 U R I Blue Jumper in the U position Potentiometer Wiring Natural Ventilation only If natural ventilatio...

Page 100: ...e IO board Figure 27 below Complete the analog input Assignment diagram on page 137 to indicate where each digital input is connected to the IO board and also record it on the Input Assignment Decal I...

Page 101: ...2 I O Board Digital Input DI terminal of your Choice Item Description 1 Water Meter 2 I O Board Digital Input DI terminal of your Choice Figure 28 Water Meter Wiring DI1 12V DI5 24V DI6 Low Water Pres...

Page 102: ...nnected to the IO board The coil of the relay should energize whenever the fill system s hopper level switch closes See Figure 30 DI5 12V DI6 230 VOLT 50 60 HZ OR CONTROL PANEL FROM DISCONNECT 1 PHASE...

Page 103: ...e White wire needs to be connected to the DI x terminal of the digital input being used DI1 12V 2 DI of your Choice Item Description 1 Airspeed Sensor 2 I O Board Digital Input DI terminal of your Cho...

Page 104: ...sh Feedback Control 2 I O Board Digital Input DI terminal of your Choice Figure 33 PDS Flush Feedback Wiring 1 Remote Light Dimmer Control Wiring Before connecting the I O board to a Light Dimmer be s...

Page 105: ...Board Flat Cable End LCC Board 48735 Blue Red Brown Shield White Green Address Settings Dip Switch Address 1 2 3 4 5 0 1 X 2 X 3 X X 4 X 5 X X 6 X X 7 X X X 8 X X is Dip switch in the On position Ins...

Page 106: ...ts Shield Black Blue Brown Red Green White ON 1 2 3 4 5 2 Address Settings Dip Switch Address 1 2 3 4 5 3 X X 4 X 5 X X 6 X X 7 X X X 8 X 9 X X 10 X X 11 X X X 12 X X 13 X X X 14 X X X 15 X X X X X is...

Page 107: ...I2C board kit part no 49667 must first be installed Attach the Expansion Bus to the Back Plate using the hardware provided using existing holes as shown in Figure 35 below Slide an Expansion Board in...

Page 108: ...er one switch is in the OFF position and the rest of the switches are in the ON position See Figure 36 below for Dip Switch settings for all seven Expansion Boards Note Only the first two Expansion Bo...

Page 109: ...Input as well as its assigned location be written on the Input Decal located on the Cover Plate of the Main Box and also recorded in the Input Assignments Diagram on page 137 Item Description 1 Analog...

Page 110: ...ANUAL ON position See Figure 39 This will also serve as a way of verifying that the proper output was wired to the proper Relay and or the proper Output Sticker was placed over the Toggle Switch Cauti...

Page 111: ...it activates This should cause the Back Up Heaters to activate After all of the outputs and back ups have been successfully tested make sure all manual toggle switches are in the manual off position a...

Page 112: ...r of the board is in the On position ON 1 2 3 4 5 6 Dip Switch Position on 1st Board With one Board being used ON 1 2 3 4 5 6 Dip Switch Position on 2nd Board With two Boards being used ON 1 2 3 4 5 6...

Page 113: ...Interface Box can be wired in anywhere either at the beginning of your string at the end or between Controls but not to more than one Control as shown in Figure 43 below FNET Connection Typical I O Bo...

Page 114: ...Temperature Sen sor s assignments in the Setup General Outputs Screen if desired C Put manual switch in auto matic position D Replace Module Board Fan s will not turn on when mode Sensor s reach the...

Page 115: ...mum Ven tilation Timer reaches its On Time the anticipation func tion is disabled Tunnel Curtain does not com pletely open when going into Tun nel Mode A If in the Static Pressure screen the high Cont...

Page 116: ...After about 30 seconds the Con trol goes back into Power Mode and the Curtains close right back up It does this several times Normal Operation If the temperature drops 6 F in the first two minutes th...

Page 117: ...B Check Sensor wire and wire connections Correct any problems C Replace Temperature Sensor Temperature readings are not steady changing half a degree or more every five seconds It is causing Tunnel Fa...

Page 118: ...d Twisted Pair Wire part no 42208 and run the wire by itself away from high voltage wires Preferably the wire should also enter the Control in a separate place from the high voltage wire but this is n...

Page 119: ...he full 24 volts is applied to pull the contacts in The voltage is then reduced to hold the contacts in This causes the light to glo dim When the Relays are on in automatic mode the Control occasional...

Page 120: ...spring C Connect Potentiometer to the Control and or look for bad connection and correct D Replace Potentiometer E Make Sure that the first open ing movement causes at least a 10 count change Potentio...

Page 121: ...main cable Consider installing Anti twist balls to keep Potentiometer cable from wrapping or possibly change how the pot cable attaches to the main cable C If limit switches have been moved then re ca...

Page 122: ...If the I O Net alarm is still occurring go to Step 4 4 Check to make sure that the 1 DIP switch on the IO Board of the Main Box is set to the ON position for 32 and 40 output Controls or to the OFF po...

Page 123: ...Wiring Diagrams Chore Tronics 3 Control Wiring Diagrams MT2398C 123 Backup Control Wiring 24Vdc 1 3 2 24V GND L1 8 9 L2 INPUT POWER 24V Backup Box Figure 44 Backup Box Wiring...

Page 124: ...Wiring Diagrams Chore Tronics 3 Control 124 MT2398C Fan Wiring Figure 45 Fan Wiring...

Page 125: ...AND CLOSES THE INLET WHEN IT RETRACTS L1 L2 TYPICAL WIRING OF OUTPUT RELAYS 1 2 3 4 1 5 6 7 8 NO NO NO NO Power Unit 230 V 50 60 Hz L1 FROM OPEN OUTPUT OF CONTROL L1 FROM CLOSE OUTPUT OF CONTROL RED W...

Page 126: ...4 5 6 7 8 S I T U A T I O N W H E R E T H E T U R B O C O O L P U M P H A S B E E N A S S I G N E D T O R E L A Y 4 I N T H E S E T U P S C R E T C O O L P U M P E A C H R E L A Y S C O N T A C T S A...

Page 127: ...Chore Tronics 3 Control Wiring Diagrams MT2398C 127 This page left blank intentionally...

Page 128: ...Wiring Diagrams Chore Tronics 3 Control 128 MT2398C Brooder Wiring...

Page 129: ...Chore Tronics 3 Control Wiring Diagrams MT2398C 129...

Page 130: ...om Every building needs to have its own ground rod and that ground rod must be driven deep enough into the ground that it will have good contact year round Please check with the local electrician and...

Page 131: ...ual house circuit breakers Figure 50 Service Panel Surge Supressor Wiring 47662 House Main Service Panel Surge Suppressor Wiring P N 47662 Service Panel Surge Suppresser Green Can be Connected to exhi...

Page 132: ...O Board I O Board I O Board Control Control Control Control Interface Box Telephone Dialer Part No 47661 Telephone Line Surge Suppressor Ground Connection From the Telephone Company Part No 47660 FNE...

Page 133: ...Chore Tronics 3 Control Improving Lightning Surge Suppression MT2398C 133 This page left blank intentionally...

Page 134: ...32 34 36 7 25 10 Display with Timer Control Attached Display with Timer Control Separate 18 5 6 11 15 35 41 16 17 1 26 28 33 12 14 8 2 40 39 37 38 42 43 44 45 9 21 46 47 48 49 50 51 52 53 Itemized Pa...

Page 135: ...Board 53755 39 24V DC Coil Relay 42509 13 4 40 Hex Nut 3511 40 3 Position Terminal Strip 26862 14 Nylon Spacer KD Board 43382 41 Display W TCON For Repair 51847 1 15 TCON Board Timer Control 51849 42...

Page 136: ...Itemized Parts Relay Box 1 3 4 2 10 5 14 20 9 8 11 12 13 15 17 6 18 19 16 23 7 24 25 26 27 Itemized Parts Relay Box Chore Tronics 3 Control 136 MT2398C...

Page 137: ...9673 32 Relay Cable 53504 7 Relay Board IMSCM8 49672 20 Switch Sticker Decal 2529 684 8 Flat Cable 10P 380mm 49738 21 Ground Wire 17 Not Shown 52560 9 Flat Cable 10P 51mm 52535 22 Ground Wire 11 Not S...

Page 138: ...rd Spacer 48742 2 6 32 x 5 Phil Pan Head Screw 35367 3 DI 4 Analog Input 49666 4 I O Terminal Strip 6 Decal 2526 455 Expansion Board Kit Part No 49667 Item Description Part No 1 SRS Board Spacer 48742...

Page 139: ...t Diagram Chore Tronics 3 Control Input Wiring Assignment Diagram MT2398C 139 Use this diagram which is a copy of the Input Wiring Assignment Decal located in the Main Box to record where each Input i...

Page 140: ...ternal Power Output Voltage 24 Vdc 1 5V Temperature Sensors NTC Thermister range 30 C to 50 C 22 F to 122 F 10 Kilo ohms 77 F 7 F Sensor Wire PC Wire 20 gauge single Twisted Pair Wire 1 twist every 2...

Page 141: ...Chore Tronics 3 Control Technical Specifications MT2398C 141 This page left blank intentionally...

Page 142: ...content that is different from the authoritative CTB published English version of the manual For current product installation and operation information please contact the customer service and or tech...

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