Chore-Time 49000-4 Installation And Operator'S Manual Download Page 9

PDS™ Control 4 and 8 Station

Installation

MW1402D

9

Tubing

Route the regulator tubing so any condensation in 
the air lines will not run into the control. Allow slack 
in the regulator tube leads so that they can be 
pinched for maintenance and diagnostic purposes, 

see figure 6.

Each regulator tubing lead may be used to supply air 
to two nipple line regulator inlets. This will assure 
enough flush water volume per line to move air and 
sediment down the nipple lines and out. Run each air 
supply tube across the ceiling and down the water 
supply hose to each of the regulators, attaching it to 
the provided hose barb on the bottom of each 
regulator, 

see figure 7.

 Warming the end of the 

tubing will aid in installation.

 

Caution: Over-Heating of tube end can cause 

distortion and leaking.

Compressed Air Supply

Air compressor (not supplied) guidelines to operate the system.

• All air compressors must have a minimum rating to run 4 

times per hour for 5 minutes each run.

• One (1) PDS™ Control - 2 gallon minimum recommended 

air supply tank.

• Two (2) - four (4) PDS™ Controls - 5 gallon minimum 

recommended air supply tank.

• Five (5) - six (6) PDS™ Controls - 10 gallon minimum 

recommended air supply tank.

• Air regulator with 1/4" fitting and has adjustable range of 

0-125 psi

• Approved air regulators:

• Grainger Industrial Supply Part number 4ZMO8
• Grainger Industrial Supply Part number 4ZMO6
• NAPA Part number 90-725

Note: The PDS Control operates at 12 psi [68.95 kPa]. Most air regulators supplied with air 

compressors will not effectively regulate air pressure at 12 psi [68.95 kPa]. Chore-Time 
recommends using one of the approved air regulators listed above.

BEFORE 

connecting the compressed air supply to the control, turn the red adjustment knob clockwise (Decrease) 

until the knob stops turning, 

see figure 10.

BEFORE 

connecting the compressed air supply to the control, 

the compressed air supplied to the PDS™ 

control, must be regulated between

 

6 and 12 psi [41.37 and 68.95 kPa]

Failure to do this will result in 

damage to the gauges and possibly other components. 

After the air supplied from the compressor is confirmed 

to be between 6 and 12 psi 

[41.37 and 68.95 kPa]

, connect the air supply to the incoming pressure line on the PDS 

control, 

see figure 6.

The PDS Control has an air pressure gauge to monitor the incoming air 
pressure. Under normal operating conditions, this gauge should show 
between 6 and 12 psi 

[41.37 and 68.95 kPa]

 of air pressure.

Figure 6. Regulator Tube Leads

Regulator Tubing Lead

Incoming Air

Figure 7. Air Supply Routing

Air Supply Tube

Figure 8. Air Pressure Gauge

Summary of Contents for 49000-4

Page 1: ...PDS Control 4 and 8 Station Pneumatic Drinking System Installation and Operators Manual MW1402D August 2008...

Page 2: ...considered defects under the Warranty 5 This Warranty applies only to systems for the care of poultry and livestock Other applications in industry or commerce are not covered by this Warranty Chore Ti...

Page 3: ...ultiple House Layout 6 Installation 7 Wiring 7 CHORE TRONICS 7 Tubing 9 Compressed Air Supply 9 Water Column Gauge Calibration 10 Air Leak Test 10 Operation 11 Flushing The System 11 Flushing Recommen...

Page 4: ...ntent that is different from the authoritative CTB published English version of the manual For current product installation and operation information please contact the customer service and or technic...

Page 5: ...t for any other purpose or in a way not within the operating recommendations specified in this manual will void the warranty and may cause personal injury This manual is designed to provide comprehens...

Page 6: ...talling the PDS system Refer to Parts List Section page 15 for item part numbers Broiler System Layout Figure 1 Broiler Layout Multiple House Layout Figure 2 4 House Layout Air can be run from a centr...

Page 7: ...rol is still disconnected and no backup battery is installed All wiring must be done by a qualified electrician in accordance with local and national codes CHORE TRONICS When using CHORE TRONICS to mo...

Page 8: ...tation 8 MW1402D Figure 4 Rain Bird Chore Tronics Wiring Figure 5 Internal Wiring OPTIONAL SECOND I O BOARD MODEL 32 40 ONLY CHORE TRONICS CONTROL 24VAC COIL RELAY NOT SUPPLIED Rain Bird Timer 8 7 6 5...

Page 9: ...regulator with 1 4 fitting and has adjustable range of 0 125 psi Approved air regulators Grainger Industrial Supply Part number 4ZMO8 Grainger Industrial Supply Part number 4ZMO6 NAPA Part number 90...

Page 10: ...he water column gauge remove the plastic cover with a small screwdriver Then turn the calibration screw see figure 9 until the gauge reads the correct water column height Replace the plastic cover on...

Page 11: ...all of them running all the start times in the undesired programs must be set to off The unused programs except the start times are retained but will not run until the start times are re entered This...

Page 12: ...s TotalLine Capacity 17 0 Gallons TotalLine Capacity 20 4 Gallons TotalLine Capacity 23 8 Gallons TotalLine Capacity 27 2 Gallons Gallons of water in one foot of 3 4 Chore Time water pipe 034 Water Li...

Page 13: ...often until these problems disappear The sediments could react with medications vaccines and electrolytes They will also hamper the effects of disinfectants and cleaners chlorine and acids Flushing Af...

Page 14: ...air source and that house 2 With the incoming air off and the gauge indicates that there is a 2 PSI drop or more within 1 minute the problem is in the control lines or regulators 3 Shut off or pinch o...

Page 15: ...19 Control Decal 2529 883 2529 883 7 Control Box Latch Pivot 30863 30863 20 Pigtail Connector 5907 1 5907 1 8 Airloader W Adjustment Knob 48837 48584 21 120V Timer Control 50819 1 50819 2 9 1 4 OD 1...

Page 16: ...ore Time distributor or representative for additional parts and information CTB Inc P O Box 2000 Milford Indiana 46542 2000 U S A Phone 574 658 4101 Fax 877 730 8825 E mail poultry choretime com Inter...

Reviews: