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MULTICUTTER MC40 

 

 

 


 

 
 

SETTING AT WORK 

The unit must be installed by skilled personnel. All fillings must be in conformity with the 
existing rules and in full compliance with safety regulations. 

Connect the air making sure that pressure is 0.3 Mpa at least .Normal 0.3-0.5 Mpa. Adjust the 
pressure according to the workpiece. Recommended value is 0.4 Mpa. 
Should air feed come from a pressure reducing unit of a compressor or of a centralized plant, the 
reducing unit should be adjusted at the highest output pressure which should not exceed 0.8 MPa. 
Should air feed come from a compressed air bottle, this should be provided with a pressure 
regulator: 

never connect compressed air bottles directly to the reducing unit! Pressure may 

exceed the reducing unit capacity and then explode!

 

Check that the mains power supply matches that indicated on the front panel of the machine. 
Connect supply cable A: the yellow-green wire of cable must be connected to an efficient earth plug 
of the system, the remaining wires should be connected to the feed line by means of the switch 
placed, if possible, close to the cutting area so as to switch the unit off quickly if necessary.  
 
 

USE 

Turn on the mains switch D. 
By pressing for a second the torch button, the compressed air flow is opened.  
Connect work clamp H to the piece to be cut.  

Every machine has been disposed a power cable which must be connected to coordinated voltage class in 
compliance according to input voltage of cutting machine .If cutting machine whose power voltage is 200v is 
connected wrong to AC 380V ,that will cause components of inter-machine are burned up . 
Make sure power cable A is connected to power switch reliably and prevent from oxidizing. 
Make sure power voltage is inside the waved range. 

 

Welding circuit should not be deliberately placed in direct or indirect contact with protection wire if 
not in the workpiece. If earthing is deliberately made on the workpiece by means of protection wire, 
the connection must be as direct as possible, with the wire having a section at least equal to the 
welding return current wire and connected to the piece being worked on, in the same place as the 
return wire, using the return wire terminal or a second earth terminal closeby.  
All possible precautions must be taken in order to avoid stray currents.  
Clean the work piece to ensure good electrical contact of the work clamp.  
Do not connect work clamp to the material to be removed.  
Press torch button to start pilot arc, if cutting does not start after 2 or 3 seconds, the pilot arc turns 
off and the button should be pressed again to repeat the operation.

 

When possible, the torch should be pulled. Pulling is easier than pushing.  
Keep torch in vertical position when cutting.  
Once cutting is over and after releasing button, air continues to flow out of the torch for about 40 
seconds so it enables torch to cool down. It is recommended not to turn the unit off before that time. 
Should holes be drilled or should the piece be cut starting from its center, torch should be tilted and 
then slowly straighten to prevent molten metal from being spread on nozzle (see picture 4). This 
operation should be carried out whith material thickness above 2 mm. If you have to cut near angles 
or recesses (see picture 5) it is recommended to use extended electrodes and nozzles.  

N.B. : Avoid keeping pilot arc uselessly on, in air to avoid electrode, and nozzle 
consumption. 

 

 
 

When you have finished working, turn off the machine and hang the torch on the 

hook provided.

 

 
 

Summary of Contents for MULTICUTTER MC40

Page 1: ...anual MULTICUTTER MC40 Plasma Cutter Item No 327 958 Revision 0 1 Original Version 24 05 2013 Be sure you have read and understood this operating manual before you carry out any works on and or with this equipment ...

Page 2: ...mbH Branch Bremen Hinterm Sielhof 22 D 28277 Bremen Germany Phone 49 0 421 54 90 6 906 Fax 49 0 421 54 90 6 19 E Mail vertrieb elektron bremen de Internet www elektron bremen de Release BlitzRotary GmbH Branch Bremen ...

Page 3: ...rous situations may arise it is therefore essential to pay the utmost attention to the chapter entitled SAFETY PRECAUTIONS This manual must be kept carefully in a place familiar to everyone involved in using the machine It must be consulted whenever doubts arise and be kept for the entire life span of the machine it will also be used for ordering replacement parts NOTE Only use original spares Alw...

Page 4: ...ercentage The duty cycle is the number of minutes expressed as a percentage the machine can operate arc on within a ten minute period without overheating The duty cycle varies according to the output current I2 Output cutting current I1 Input Amps absorbed corresponding to different output levels I2 U2 Secondary voltage with cutting current I2 U1 Nominal supply voltage IP21 Machine case protection...

Page 5: ...adequate to machine C Control socket for torch D Mains switch E Adjustable Current knob Adjust the current and make adequate to cut the work piece F Socket for torch G Warning light If something wrong with the machine if will light H Socket for work clamp I Gas flow delay The time for gas flow after finish cutting K Ground connector for the machine case E G F C H Picture 1 I A K B D ...

Page 6: ...d to power switch reliably and prevent from oxidizing Make sure power voltage is inside the waved range Welding circuit should not be deliberately placed in direct or indirect contact with protection wire if not in the workpiece If earthing is deliberately made on the workpiece by means of protection wire the connection must be as direct as possible with the wire having a section at least equal to...

Page 7: ...AL RECOMMENDATIONS If the system air contains much humidity and oil it is required to use a drying filter to avoid excessive oxidation and wear of consumable parts to avoid torch damage or to reduce speed and quality of cutting Impurities of air favour oxidation of electrode and nozzle and make it difficult to start pilot arc If this occurs clean the end part of electrode and inside the nozzle wit...

Page 8: ...ires high voltages for arc spark starting approx 250 350 V The following safety rules must be therefore observed when using the unit Do not touch live parts Insulate yourselves from the piece to be cut and from earth by wearing insulating gloves and clothing Keep your clothing gloves shoes hats dresses and body dry Do not work in humid or wet areas Avoid touching or holding by hand the piece to be...

Page 9: ... gases when cutting Some chlorine solvents may decompose with radiation emitted by the arc and create phosgene gas Do not cut plated metals or metals containing lead graphite cadmium zinc chrome quicksilver or beryllium unless you have a proper breathing set The electric arc creates ozone After long exposure to high concentrations of ozone you may have headache nose throat and eyes irritation as w...

Page 10: ...making it explode Feeding pressure must not exceed 0 8MPa Handle or use pressure cylinders in conformity with the existing rules Do not use leaking or damaged cylinders Do not use cylinders which are not properly secured Do not carry cylinders whose content is not clearly identified Never lubricate cylinder valves with oil or grease Do not put electrically in contact cylinder with plasma arc Do no...

Page 11: ...nts in the cuffing circuit can affect pacemaker operation Persons wearing electronic life support equipment pacemakers should consult their doctor before going near any arc welding gouging cutting or spot welding equipment in operation picture 4 13 B A C D picture 14 torch ...

Page 12: ...MULTICUTTER MC40 12 ILLUSTRATION OF WORKING PRINCIPLE MULTICUTTER MC40 ...

Page 13: ... switch 16 Radiator right 5 CK 25 quick socket with gas 17 MULTICUTTER PCB up 6 DKJ1 10 25MM quick socket 18 handle 7 control socket machine side 19 Radiator left 8 MULTICUTTER Pilot arc PCB 20 pilot arc resistance 9 foot 21 outside cause 10 MULTICUTTR PCB down 22 MULTICUTTER PCB mid 11 rectifier 23 bottom board 12 solenoid valve 24 front panel 13 power cord 25 plastic frame ...

Page 14: ...Bl i t zRo t ar y Gm b H Br a nch Br em en Hi n te r m Si el hof 2 2 D 2827 7 Br em en Telephone 49 0 421 54 90 6 906 Telefax 49 0 421 54 90 6 19 vertrieb elektron bremen de www elektron bremen de ...

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