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MULTICUTTER MC40 

 

 

 


 

 
 
Nozzle C should be replaced when its central hole is damaged or enlarged with respect to the new 
part (see picture 13).  
Use of worn electrode quickly wears out the nozzle.  
Excessive use of electrode causes overheating and reduces the life of diffuser B.  
Make sure that after replacing it, nozzle D is tight enough. 

 

 

ATTENTION! Nozzle holder D should be only screwed on head when electrode A diffuser B 
and nozzle C are assembled.  

safety. 

 

 
 
 

MAINTENANCE AND CONTROL

 

 

It is recommended to keep nozzle free from slag.  
Avoid using sharpened bodies thus avoiding damaging the nozzle hole.  
Even if the unit is provided with an automatic device for water discharge, working whenever air feed 
is closed, it is recommended to check from time to time that no water remains in trap I of reducer 
(picture 1).  
It is required to clean from time to time the unit inside and make it free from metal dust by means of 
compressed air.  
Operations to be carried out inside the unit must be effected after disconnecting feed cable.  
 
 

BASIC SAFETY PRECAUTIONS 

 

ELECTRIC SHOCK

  

 

Electric shock can kill. All electric shocks are potentially fatal.  

This plasma cutter requires high voltages for arc spark starting (approx. 250 / 350 V). The following 
safety rules must be therefore observed when using the unit:  
Do not touch live parts.  
Insulate yourselves from the piece to be cut and from earth by wearing insulating gloves and 
clothing  
Keep your clothing (gloves, shoes, hats, dresses) and body dry  
Do not work in humid or wet areas. 
Avoid touching or holding by hand the piece to be cut.  
Always arrange for a proper insulation against electric shock.  
Should you work close to or in a dangerous area use all possible precautions.  
If you feel even the slightest electric shock sensation, stop cutting at once. Do not use the machine 
until the problem is identified and solved.  
Always fit an automatic wall switch with adequate power. if possible close to the machine so as to 
immediately switch the unit off in an emergency event.  
Check often mains cable, torch cable, earth cable and torch.  
Never use the unit when one of them is damaged. Replace them immediately.  
Disconnect mains cable from mains before replacing cables or before removing unit covers.  
Always switch the unit off or disconnect it before replacing nozzle, swirl ring, electrode or nozzle 
holder.  
Do not use the unit without protecting covers.  
Always replace any damaged parts of the unit, torch and 

cables with original material.  

Never remove torch or unit safety devices.  

Summary of Contents for MULTICUTTER MC40

Page 1: ...anual MULTICUTTER MC40 Plasma Cutter Item No 327 958 Revision 0 1 Original Version 24 05 2013 Be sure you have read and understood this operating manual before you carry out any works on and or with this equipment ...

Page 2: ...mbH Branch Bremen Hinterm Sielhof 22 D 28277 Bremen Germany Phone 49 0 421 54 90 6 906 Fax 49 0 421 54 90 6 19 E Mail vertrieb elektron bremen de Internet www elektron bremen de Release BlitzRotary GmbH Branch Bremen ...

Page 3: ...rous situations may arise it is therefore essential to pay the utmost attention to the chapter entitled SAFETY PRECAUTIONS This manual must be kept carefully in a place familiar to everyone involved in using the machine It must be consulted whenever doubts arise and be kept for the entire life span of the machine it will also be used for ordering replacement parts NOTE Only use original spares Alw...

Page 4: ...ercentage The duty cycle is the number of minutes expressed as a percentage the machine can operate arc on within a ten minute period without overheating The duty cycle varies according to the output current I2 Output cutting current I1 Input Amps absorbed corresponding to different output levels I2 U2 Secondary voltage with cutting current I2 U1 Nominal supply voltage IP21 Machine case protection...

Page 5: ...adequate to machine C Control socket for torch D Mains switch E Adjustable Current knob Adjust the current and make adequate to cut the work piece F Socket for torch G Warning light If something wrong with the machine if will light H Socket for work clamp I Gas flow delay The time for gas flow after finish cutting K Ground connector for the machine case E G F C H Picture 1 I A K B D ...

Page 6: ...d to power switch reliably and prevent from oxidizing Make sure power voltage is inside the waved range Welding circuit should not be deliberately placed in direct or indirect contact with protection wire if not in the workpiece If earthing is deliberately made on the workpiece by means of protection wire the connection must be as direct as possible with the wire having a section at least equal to...

Page 7: ...AL RECOMMENDATIONS If the system air contains much humidity and oil it is required to use a drying filter to avoid excessive oxidation and wear of consumable parts to avoid torch damage or to reduce speed and quality of cutting Impurities of air favour oxidation of electrode and nozzle and make it difficult to start pilot arc If this occurs clean the end part of electrode and inside the nozzle wit...

Page 8: ...ires high voltages for arc spark starting approx 250 350 V The following safety rules must be therefore observed when using the unit Do not touch live parts Insulate yourselves from the piece to be cut and from earth by wearing insulating gloves and clothing Keep your clothing gloves shoes hats dresses and body dry Do not work in humid or wet areas Avoid touching or holding by hand the piece to be...

Page 9: ... gases when cutting Some chlorine solvents may decompose with radiation emitted by the arc and create phosgene gas Do not cut plated metals or metals containing lead graphite cadmium zinc chrome quicksilver or beryllium unless you have a proper breathing set The electric arc creates ozone After long exposure to high concentrations of ozone you may have headache nose throat and eyes irritation as w...

Page 10: ...making it explode Feeding pressure must not exceed 0 8MPa Handle or use pressure cylinders in conformity with the existing rules Do not use leaking or damaged cylinders Do not use cylinders which are not properly secured Do not carry cylinders whose content is not clearly identified Never lubricate cylinder valves with oil or grease Do not put electrically in contact cylinder with plasma arc Do no...

Page 11: ...nts in the cuffing circuit can affect pacemaker operation Persons wearing electronic life support equipment pacemakers should consult their doctor before going near any arc welding gouging cutting or spot welding equipment in operation picture 4 13 B A C D picture 14 torch ...

Page 12: ...MULTICUTTER MC40 12 ILLUSTRATION OF WORKING PRINCIPLE MULTICUTTER MC40 ...

Page 13: ... switch 16 Radiator right 5 CK 25 quick socket with gas 17 MULTICUTTER PCB up 6 DKJ1 10 25MM quick socket 18 handle 7 control socket machine side 19 Radiator left 8 MULTICUTTER Pilot arc PCB 20 pilot arc resistance 9 foot 21 outside cause 10 MULTICUTTR PCB down 22 MULTICUTTER PCB mid 11 rectifier 23 bottom board 12 solenoid valve 24 front panel 13 power cord 25 plastic frame ...

Page 14: ...Bl i t zRo t ar y Gm b H Br a nch Br em en Hi n te r m Si el hof 2 2 D 2827 7 Br em en Telephone 49 0 421 54 90 6 906 Telefax 49 0 421 54 90 6 19 vertrieb elektron bremen de www elektron bremen de ...

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