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SKU 95596        

 For technical questions, please call 1-800-444-3353 

PAGE 7

have a capacity this large indi-

vidually, use a bank of batteries as 

explained below.
Battery Bank assembly instructions:

7. 

Read the following safety 

a. 

rules before assembling the 

battery bank:

connect batteries in parallel 

• 

(negative terminals together to 

one cable; positive terminals 

together to the other cable) as 

shown in Battery Bank Example 

illustration ONlY.
do not connect 12V batteries 

• 

in series (from negative of one 

battery to the positive of the 

next).  This connection can result 

in voltage high enough to cause 

ElEcTROcuTION.
Wear splash-resistant ANSI-

• 

approved safety goggles and 

electrically insulated gloves 

while assembling battery bank.

Only connect similar batteries 

• 

together in a battery bank.  Do 

not connect old and new batteries 

together, wet and gel cells together, 

or batteries of different capacities 

together.
Connect all batteries in the battery 

• 

bank together using #00 AWG or 

thicker cables.  Since amp draw on 

this low-voltage circuit will be very 

high, thinner cables would present 

a fire hazard.
Locate battery bank in a clean, well-

• 

ventilated area, away from ignition 

sources and flammable materials.  

Batteries release explosive hydro-

gen gas while charging.

Charge, store, and maintain batter-

• 

ies according to supplier’s instruc-

tions.

+

+

+

OuTpuT  

(To positive 

Inverter Terminal)

To Increase 

capacity, connect 

Additional  

12 V / 200* Ah  

lead-Acid  

Batteries Here

(To Negative 

Inverter Terminal)

OuTpuT

12 V /  

200* Ah 

lead- Acid 

Battery

12 V /  

200* Ah 

lead- Acid 

Battery

12 V / 400^ Ah Battery Bank Example

*  200 Ah batteries shown for illustration.

^ Bank capacity = (single battery capacity) x (# of batteries)  

400 Ah capacity is for two, 200 Ah batteries.

b.  Connect the batteries in parallel 

as shown above.  Connect all 

of the positive terminals to one 

another.
Then connect all the negative 

c. 

terminals to one another.
Connect the negative and posi-

d. 

tive output cables to opposite 

ends of the bank.  

do not allow 

the output cables to touch 

one another.

Test the voltages at the output 

e. 

cables to help ensure that the 

battery bank is properly wired.  

If the voltage is higher than 13 

volts, then part of the battery 

REV 09d

Summary of Contents for Power Systems 95596

Page 1: ...right 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly ...

Page 2: ...rically mal function or break down grounding provides a low resistance path to carry electricity away from the user Double insulated tools and appli 2 ances are equipped with a polar ized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug Do not change the plug in any way Double insulation elimi...

Page 3: ...res reduce the risk of starting the tool or appliance acci dentally Store the Inverter out of reach of 4 children and other untrained per sons This product may be danger ous in the hands of untrained users Maintain this product with care 5 Keep the Inverter clean and dry Properly maintained power sup plies are less likely to fail Do not use this product if damaged Tag a damaged Inverter Do not use...

Page 4: ... vary depending on the battery power or tool appliance wattage The Inverter housing will become 9 hot when in use Avoid touching materials clothes sleeping bags carpet etc to the Inverter that can not withstand such high tempera tures Avoid touching a hot Inverter with your fingers and hands This Inverter must only be con 10 nected to batteries with a nomi nal output voltage of 12 VDC Lower voltag...

Page 5: ... from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS Tools and appliances marked with 1 Grounding Required have a three wire cord and three prong ground ing plug The plug must be con...

Page 6: ... of a ground wire 4 not included 12 AWG or thicker cable recommended to the wing nut located on the back of the In verter Then connect the other end of the ground wire to a paint rust free grounded metal surface such as a water pipe See Figure C Battery Type Selection 5 Use only deep cycle lead acid bat teries with this inverter such as 12 volt marine RV deep cycle batter ies Do not use automotive...

Page 7: ...e amp draw on this low voltage circuit will be very high thinner cables would present a fire hazard Locate battery bank in a clean well ventilated area away from ignition sources and flammable materials Batteries release explosive hydro gen gas while charging Charge store and maintain batter ies according to supplier s instruc tions OUTPUT To Positive Inverter Terminal To Increase Capacity Connect...

Page 8: ... V device s you wish to power into the 3 prong AC Receptacles The tools appliances must not use more than 2 000 total Watts during continu ous operation otherwise it may overload the Inverter See Figure D Turn the Power Switch to the 2 ON position See Figure D Turn on the tool appliance If an alarm sound is heard turn off the tool appliance 3 Unplug the tool appliance from the Inverter and discont...

Page 9: ...d service technician TROUBLESHOOTING If the low battery alarm sounds 1 this means the input voltage is below the necessary 10 6 volts DC The battery needs recharging You should stop using the tool ap pliance and then recharge the bat tery If this is not done the Inverter will shut off automatically at around 10 0 volts DC If you are unsure if the Inverter 2 will have the proper amount of current t...

Page 10: ...to operate them The Inverter may be in thermal shutdown Let the unit cool down and make sure there is adequate ventilation around the unit If none of the preceding steps work fuse s may be blown Only if you are comfortable and experienced doing such maintenance yourself follow the instructions that follow Otherwise have the unit repaired by a qualified technician Disconnect and insulate both a pos...

Page 11: ...ental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties ex press or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint mus...

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