Chicago Electric 94488 Assembly And Operating Instructions Manual Download Page 20 | Manualshive

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SKU 94488

For technical questions, please call 1-800-444-3353

PAGE 20

PARTS LIST/ASSEMBLY DIAGRAM

CYLINDER & MUFFLER ASSEMBLY

NOTE:

Some parts are listed and shown for illustration purposes only,

and are not available individually as replacement parts.

Part

Description

Qty.

1B

Cylinder

1

2B

Spark Plug

1

3B

Cylinder Cover

1

4B

Screw (M5 x 16)

3

5B

Screw (M5 x 20)

4

6B

Washer

1

7B

Decompression Valve

1

Part

Description

Qty.

8B

Exhaust Gasket

1

9B

Muffler Assembly

1

10B Screw (M5 x 16)

2

11B Muffler Guard

1

12B Screw M5 x 12

1

13B Gasket, Cylinder Base

1

13B

REV 07i

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Summary of Contents for 94488

Page 1: ...an improper fuel mix low or no fuel mix Running the Engine with an improper fuel mix low or no fuel mix will permanently damage the unit 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com TO PREVENT SERIOUS INJURY READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual ...

Page 2: ...l Dimensions 29 1 2 L x 14 W x 12 H Product Weight 29 5 Pounds The Emission Control System for this Cut Off Saw is warranted for standards set by the U S Environmental Protection Agency For warranty information refer to the back two pages of this manual SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operat ing inspection maintenance and cleaning procedu...

Page 3: ...Use safety equipment Always wear ANSI approved safety impact goggles when using this product Proper hearing and breathing protection must also be used TOOL USE AND CARE Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the Cut Off Saw if the Engine s Kill Switch 5D does not immedi ately ...

Page 4: ...ople to handle or play with the Cut Off Saw Keep children and other bystanders away from the working area This Cut Off Saw is designed for outdoor use only Do not operate the Cut Off Saw in a closed area or in a poorly ventilated area When running the Engine of this Cut Off Saw produces carbon monoxide a colorless odorless toxic fume that when inhaled can cause serious personal injury or death Whe...

Page 5: ... spark plug from the Engine Do not alter or adjust any part of the Cut Off Saw or Engine that is assembled and supplied by the manufacturer Always follow scheduled Cut Off Saw and Engine maintenance CHEMICAL PRECAUTIONS Avoid contact with hot fuel oil exhaust fumes and solid surfaces Avoid body contact with fuels oils and lubricants used in the Cut Off Saw and Engine If swallowed seek medical trea...

Page 6: ...to spin up to full speed before feeding it into a workpiece When turning off the Cut Off Saw allow the Saw Blade to spin down and stop on its own Do not press against the Saw Blade to stop it Do not force the Saw Blade into the workpiece when cutting Apply moderate pressure allowing the Saw Blade to cut without being forced To avoid accidental injury always wear heavy duty work gloves when chang i...

Page 7: ...aw Teeth are not engaged into the workpiece If the Saw Blade is binding the Cut Off Saw may walk up or kick back as the Saw is restarted Support large panels with roller stands not included to minimize the risk of Saw Blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel and near the outer edge of the panel Do not use a dull or damaged ...

Page 8: ...gine with an improper fuel mix low or no fuel mix Running the Engine with an improper fuel mix low or no fuel mix will permanently damage the unit SEE PAGES 12 AND 13 OF THIS MANUAL FOR FUEL MIX INSTRUCTIONS UNPACKING When unpacking check to make sure all the parts shown on the Parts Lists on pages 19 through 26 are included If any parts are missing or broken please call Harbor Freight Tools at th...

Page 9: ...ilter 1 2E Pre Filter 2 3E Filter Housing 4E Paper Air Filter 5E Secondary Filter 6E Filters the air preventing dirt and debris from entering the Carburetor 7C Choke Lever 5C Turning this Lever counterclockwise closes the Carburetor Use the Choke Lever to prime the Engine cold starting Turn clockwise for normal operation Starter Grip 3A Pull to start Engine Fuel Tank Cap 16C Open this Cap for fill...

Page 10: ...SKU 94488 For technical questions please call 1 800 444 3353 PAGE 10 23F NOT INCLUDED 5E 6E 2E 3E 4E 13E 7B 35F 16C 38F 34F FIGURE A 22F 25F 19F 3G 4D 5D 9D 10D 7D 5C 3A 9B 24F ...

Page 11: ...F replace the outer Flange 22F and Washer 24F Then firmly tighten the Hex Bolt 25F to secure the Saw Blade in place See Figure A Make sure to check the Blade Guard 19F for proper operation If necessary loosen the Blade Guard Positioning Knob 38F to adjust the Blade Guard 19F position Never disable the Guard Do not use the Cut Off Saw if the Guard assembly does not operate properly Before each use ...

Page 12: ...RATING INSTRUCTIONS Note Please read and familiarize yourself with the How To Stop The Cut Off Saw instructions on page 13 before operating To Start The Cut Off Saw WARNING Wear ANSI approved safety impact goggles hearing protection and NIOSH approved dust mask respirator during use Place the Cut Off Saw on flat level ground so that the Saw Blade 23F does not contact any objects or the ground Orie...

Page 13: ...lve 7B again and attempt to start the Engine See Figure B It may take repeated attempts 8 16 tries to start the engine If the Engine runs for a while but then stops press the Decompression Valve 7B Move the Choke Lever 5C to and restart the Engine See Figure B As soon as the Engine starts squeeze the Throttle Trigger 10D briefly and let up The Full Throttle Lock Button 9D will revert to its origin...

Page 14: ...ttle Trigger 10D Wait until the Engine slows down to idle speed and the Saw Blade stops rotating Then turn off the Saw See Figure A 2 3 4 5 INSPECTION MAINTENANCE AND CLEANING WARNING Always make sure the Cut Off Saw is in the OFF position prior to performing any service maintenance or cleaning of the Saw or the Engine Before each use inspect the general condition of the Cut Off Saw Check for loos...

Page 15: ... Lever 13E backward to allow the Air Filter Cover 1E swing open Remove the Pre Filter 1 Pre Filter 2 Filter Housing and Paper Air Filter in succession Clean and dry the parts or replace if necessary Once cleaned or replaced install the parts in reverse order of removal and close the Air Filter Cover See Figure D AIR COVER LOCK LEVER 13E AIR FILTER COVER 1E PRE FILTER 1 2E PRE FILTER 2 3E FILTER HO...

Page 16: ...s are badly eroded a Bosch WSR 6 F or NGK BPMR 7A is recom mended for replacement See Figure E Replace the Spark Plug 2B Spark Plug Wire 18 and Spark Plug Cover 4D See Figure E SPARK PLUG 2B SPARK PLUG WIRE 18 0 020 SPARK PLUG COVER 4D FIGURE E When storing the Saw make sure to store the unit in a clean dry safe location out of reach of children and other unauthorized people For long periods of st...

Page 17: ...on Saw Blade not rotating up to full speed Check for proper mix and amount of fuel Check condition of Spark Plug Adjust tension on V Belt Check Air Filter 1 2 3 4 Poor quality of cut Make sure Blade is undamaged Make sure Saw Blade is properly installed 1 2 Kill Switch does not turn off Engine Immediately discontinue use of Cut Off Saw Have a qualified service technician check the Kill Switch PLEA...

Page 18: ...able individually as replacement parts 18 Part Description Q ty 1 Screw M5 x 20 10 2 Plug 1 3 Cover 1 4 Screw M5 x 20 3 5 Washer 5 3 6 Coil 1 7 Oil Seal 17 x 28 x 7 1 8 Crankshaft Housing Left 1 9 Ball Bearing 6203 1 Part Description Q ty 10 Gasket 1 11 Positioning Sleeve 2 12 Crankshaft Housing Right 1 13 Oil Seal 15 x 24 x 7 1 14 Oil Needle 1 15 Ball Bearing 6202 1 16 Cover 1 17 Plug 1 18 Spark ...

Page 19: ...Part Description Q ty 1A Flywheel Starter Cover 1 2A Screw Plug 1 3A Starter Grip 1 4A Starter Rope 1 5A Rewind Spring 1 6A Spring Cover 1 7A Rope Rotor 1 8A Pawl 1 9A Spring Clip 1 10A Collar Nut 1 11A Starter Cup 1 12A Flywheel 1 13A Crankshaft 1 14A Locking Clip 2 15A Piston Pin 1 Part Description Q ty 16A Piston 1 17A Piston Ring 2 18A Needle Cage 1 19A Washer 1 20A Clutch Shoe 3 21A Retainer ...

Page 20: ... purposes only and are not available individually as replacement parts Part Description Qty 1B Cylinder 1 2B Spark Plug 1 3B Cylinder Cover 1 4B Screw M5 x 16 3 5B Screw M5 x 20 4 6B Washer 1 7B Decompression Valve 1 Part Description Qty 8B Exhaust Gasket 1 9B Muffler Assembly 1 10B Screw M5 x 16 2 11B Muffler Guard 1 12B Screw M5 x 12 1 13B Gasket Cylinder Base 1 13B REV 07i ...

Page 21: ...ailable individually as replacement parts Part Description Qty 1C Screw M5 x 20 8 2C Fuel Tank Left 1 3C Pin 2 4C Rubber Mount 2 5C Choke Lever 1 6C Air Hose 1 7C Carburetor 1 8C Screw M5 x 65 2 9C Split Pin 2 10C Fuel Tank Right 1 11C Connecting Hose 1 12C Sleeve 1 Part Description Qty 13C Manifold 1 14C Hose Clip 1 15C O Ring 1 16C Fuel Tank Cap 1 17C Washer 1 18C Tank Vent 1 19C Gasket 1 20C Fu...

Page 22: ...ally as replacement parts Part Description Qty 1D Main Cover 1 2D Side Sealing Cover 1 3D Front Sealing Cover 1 4D Spark Plug Cover 1 5D Kill Switch 1 6D Screw ST2 9 x 13 2 7D Handle molding 1 8D Torsion Spring 1 9D Control Button 1 Part Description Qty 10D Throttle Trigger 1 11D Trigger Pin 1 12D Torsion Spring 1 13D Shaft 1 14D Throttle Triggering Wire 1 15D Flameout Wire 1 16D Positioning Plank...

Page 23: ...purposes only and are not available individually as replacement parts Part Description Qty 1E Filter Cover 1 2E Pre Filter I 1 3E Pre Filter 2 1 4E Filter Housing 1 5E Paper Air Filter 1 6E Secondary Filter 1 7E Screw ST2 9 x 19 2 8E Half Round 1 Part Description Qty 9E Filter Base 1 10E Gasket 1 11E Screw M5 x 16 2 12E Flat Spring 1 13E Filter Cover Lock Lever 1 14E Torsion Spring 1 15E Pin B3 x ...

Page 24: ...X840Li 1 4F Nut M10 Left 1 5F Washer 10 1 6F Belt Pulley Assy 1 7F Washer 12 1 8F Clip 35 2 9F Ball Bearing 6202 2 10F Ring 1 11F Bolt M8 x 30 2 12F Bearing Plate 1 13F Transmission Box 1 14F Bolt M8 x 30 1 15F Woodruff Key 4 x 13 2 16F Blade Shaft 1 17F Washer 2 18F Rubber Ring 1 19F Blade Guard Assy 1 Part Description Qty 20F Lock Washer 2 21F Round Lock Nut 1 22F Flange 2 23F SawBlade 14 Diamet...

Page 25: ...G 8G 9G 10G NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Part Description Qty 1G Handle Bracket 1 2G Screw M5 x 12 2 3G Handle Frame 1 4G Screw M5 x 24 2 5G Spring Lock 8 2 Part Description Qty 6G Screw M5 x 25 2 7G Washer 8 2 8G Wheel 2 9G Support 1 10G Wheel Shaft 2 ...

Page 26: ...pairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and re sponsibilities you should contact the Harbor FreightTools Customer Service Department at 1 800 444 3353 Harbor Freight Tools Emission Control Defects Warranty Provisions 1 Length of Coverage HFT warrants to a first retail purchaser and each subsequent purch...

Page 27: ...d parts e repairs performed outside of the authorized warranty service dealers f alterations by changing adding to or removing parts from the engine 5 Service and Maintenance Component parts which are not scheduled for replacement as required maintenance or are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warranted ...

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