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13 

 

Head Body 

1      lock nut                                41      separating ring                  81    arbor bolt cover base 

2      lock washer                        42      worm shaft                          82    arbor bolt cover 

3      ball bearing                        43      worm cover                          83    cap 

3(1) washer                                44      screw                                    84      retaining ring 

4      sleeve                                  45      screw                                  85      ball bearing 

5      fixed bolt                              46      graduation plate                86      gear 

6      scale-board                          47      handle wheel                    87      key 

7      screw                                    47(1) screw                                  88      steel ball 

8      pin                                          48      screw                                  89      spring 

9      graduated rod                      49      worm gear                          90      key 

10    feed base                            50      spring                                  91      shaft III 

11    nut                                          51      handle rod                          92      gear 

12    washer                                    52      handle ball                        93      gear 

13    screw                                      53      handle body                      94      gear 

14    nut                                          54      big ripple handle                95      retaining ring 

15    support                                  55      fixed tight collar                  96      gear 

16    pin                                          56      oil cover                              97      key 

17    knob                                      57      oil pointer                            98      key 

18    ball bearing                          58      head body                          99      shaft II 

19    bearing cup                          59      fixed nut                            100    gear 

20    spindle                                  60      fixed tight collar                101    retaining ring 

21    electric box                          61      handle rod                          102    separating ring 

22    screw                                    62      nut                                        103    motor 

23    speed lever                          63      screw                                  104      key 

24    name plate                            64      pin                                      105      gear 

25    oil seal                                  65      spring base                        106      motor 

26    retaining ring                        66      washer                                107      screw 

27    lever shaft (left)                    67      spring plate                        108      key 

28    lever (left)                            68      spring cap                            109      oil seal 

29    screw                                    69      washer                                  110      head body cover 

30    nut                                          70      washer                                111      pin 

31    pin                                          71      small ripple handle            112      screw 

32    lever bracket                        72      airtight ring                          113      pipe radiator 

33    lever shaft(right)                  73      airtight base                        114      oil seal 

34    lever(right)                            74      washer                                  115      retaining ring 

35    pin                                          75      screw                                    116      retaining ring 

36    screw                                      76      oil seal                                  117      oil cap 

37    pinion shaft                            77      gear                                      118      degree-meter 

38    key                                          78      key                                        119      screw 

39    feed cover                              79      gear                                      120      screw 

40    ball bearing                            80      ball bearing 

                                               

                                

Summary of Contents for Super Lux Mill

Page 1: ...Super Lux Mill Operation Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com ...

Page 2: ...om the machine before turning it on 5 Keep the work area clean Cluttered areas and benches invite accidents 6 Do not use this machine in dangerous environments do not used this machine in damp or wet locations or expose it to rain Keep the work area well lit 7 Children and visitors should be kept away from the machine and a safe distance from the work area 8 Make the workshop childproof with padlo...

Page 3: ...ever leave the tool running unattended make sure that the machine has come to a complete stop and the power has been turned off before leaving the machine 22 Do not operate this machine whilst under the influence of alcohol drug or medication 23 Make sure that the power supply is disconnected while the motor is being mounted connected or reconnected Additional Safety Rules for Mills 1 Be sure that...

Page 4: ...80mm Max end milling capacity 32mm Table size 240 x 800mm Cross travel 190mm Longitudinal travel 560mm Spindle taper R8 Spindle stroke 120mm T slot size 14mm Spindle speeds 96 1600rpm Headstock tilt 90º Motor 1kW 1 5hp Net weight 300kg Dimensions LxWxH 880 x 780 x 1150mm ...

Page 5: ...dle speeds turn off the power and turn the speed change handle to the required position There are two forms of spindle feed available on this machine one is the direct feed form the spindle feed is performed by the drilling handle on the gear shaft directly Under this condition the spindle feeds 88mm as the gear shaft turns once The other form is the micro feed when the hand feed wheel drives the ...

Page 6: ...wice yearly 2 A light film of oil applied to the quill and column will reduce wear prevent rust and assure ease of operation 3 Quill return spring should receive oil SAE 20 once yearly Remove cover plate and apply oil with squirt can or small brush 4 IMPORTANT The gear box should be oiled with a lubricant such as SAE 68 oil in level CHANGE OIL EVERY ONE YEAR Change the gear oil Tilt the head stock...

Page 7: ...nt of head a Head may be rotated 360 by loosening the two heavy duty head lock nuts Adjust the head to the desired angle and then fix the heavy duty head lock nuts It is tighten the same time to fix the head if drilling too much b Unscrew nuts while the work piece needs to be bevel drilling turn to the degrees you wish on the scale and then screw the nuts Fig 2 4 Preparing for drilling see Fig 3 T...

Page 8: ...ake sure point of screw mates to flat on the housing journal Adjusting table slack and compensate for wear see fig 4 1 Your machine is equipped with jib strip adjustment to compensate for wear and excess slack on cross and longitudinal travel 2 Clockwise rotation the job strip bolt with a big screw for excess slack otherwise a little counter clockwise if too tight 3 Adjust the jib strip bolt until...

Page 9: ... other hand 2 To install face mill or cutter arbor Insert cutter and cutter arbor into the taper of spindle Tighten arbor bolt detach securely but do not over tighten 3 Removing taper drills a Turn down the arbor bolt insert the taper drill into the spindle shaft b Turn the rapid down handle rod down until the oblong hole in the rack sleeve appears Line up this hole with the hole in the spindle In...

Page 10: ...10 Electric system ...

Page 11: ...ing Dull tool Feed rotate too slow Incorrect rotation of drill Failure to use cutting oil or coolant on steel Reduce speed Use pecking operation to clear chips Sharpen tool or replace Increase feed to clear chips Reverse motor rotation Use cutting oil or coolant on steel Drill leads off No drill spot Cutting lips on drill off center Quill loose in head Bearing play Center punch or center drill wor...

Page 12: ...12 ...

Page 13: ... ball bearing 58 head body 99 shaft II 19 bearing cup 59 fixed nut 100 gear 20 spindle 60 fixed tight collar 101 retaining ring 21 electric box 61 handle rod 102 separating ring 22 screw 62 nut 103 motor 23 speed lever 63 screw 104 key 24 name plate 64 pin 105 gear 25 oil seal 65 spring base 106 motor 26 retaining ring 66 washer 107 screw 27 lever shaft left 67 spring plate 108 key 28 lever left 6...

Page 14: ...14 BASE PARTS ...

Page 15: ...nut 5 Ball bearing 22 Bolt 6 Guide screw support 23 Gib strip 7 Oil cup 24 Screw 8 Pin 25 Right support 9 Screw 26 Guide screw nut 10 Graduation plate 27 Guide screw 11 Screw 28 Table 12 Pin 29 Ladder shaped nut 13 Dial clutch 30 Stop lump 14 Hand wheel 31 Screw 15 Screw 32 Oil cup 16 Slip saddle 33 Gib strip screw 17 Steel ball ...

Page 16: ...16 Column and support ...

Page 17: ...rd fixed 23 Guide screw 6 Column 24 Column nut 7 Gear shaft 25 Antirust plate 8 Ball bearing 26 Screw 9 Head raise bracket 27 Nut 10 Oil cup 28 Washer 11 Screw 29 Bit 12 Washer 30 Toruise and lower 13 Bolt 31 Screw 14 Round nut 32 Lock handle 15 Tab washer for round nut 33 Steel ball 16 Head raise bracket 34 Column nut 17 Screw 35 Gib strip 18 Ball bearing ...

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