CHESTER Super Lux Mill Page 1 Operation Manual Download | Manualshive

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Super Lux

Mill

Operation Manua

l

Chester UK Ltd

Clwyd Close

Hawarden Industrial Park Hawarden

Chester CH5 3PZ

Tel: 01244 531631

[email protected]

www.chestermachinetools.com

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Summary of Contents for Super Lux Mill

Page 1: ...Super Lux Mill Operation Manual Chester UK Ltd Clwyd Close Hawarden Industrial Park Hawarden Chester CH5 3PZ Tel 01244 531631 sales chestermachinetools com www chestermachinetools com ...

Page 2: ...om the machine before turning it on 5 Keep the work area clean Cluttered areas and benches invite accidents 6 Do not use this machine in dangerous environments do not used this machine in damp or wet locations or expose it to rain Keep the work area well lit 7 Children and visitors should be kept away from the machine and a safe distance from the work area 8 Make the workshop childproof with padlo...

Page 3: ...ever leave the tool running unattended make sure that the machine has come to a complete stop and the power has been turned off before leaving the machine 22 Do not operate this machine whilst under the influence of alcohol drug or medication 23 Make sure that the power supply is disconnected while the motor is being mounted connected or reconnected Additional Safety Rules for Mills 1 Be sure that...

Page 4: ...80mm Max end milling capacity 32mm Table size 240 x 800mm Cross travel 190mm Longitudinal travel 560mm Spindle taper R8 Spindle stroke 120mm T slot size 14mm Spindle speeds 96 1600rpm Headstock tilt 90º Motor 1kW 1 5hp Net weight 300kg Dimensions LxWxH 880 x 780 x 1150mm ...

Page 5: ...dle speeds turn off the power and turn the speed change handle to the required position There are two forms of spindle feed available on this machine one is the direct feed form the spindle feed is performed by the drilling handle on the gear shaft directly Under this condition the spindle feeds 88mm as the gear shaft turns once The other form is the micro feed when the hand feed wheel drives the ...

Page 6: ...wice yearly 2 A light film of oil applied to the quill and column will reduce wear prevent rust and assure ease of operation 3 Quill return spring should receive oil SAE 20 once yearly Remove cover plate and apply oil with squirt can or small brush 4 IMPORTANT The gear box should be oiled with a lubricant such as SAE 68 oil in level CHANGE OIL EVERY ONE YEAR Change the gear oil Tilt the head stock...

Page 7: ...nt of head a Head may be rotated 360 by loosening the two heavy duty head lock nuts Adjust the head to the desired angle and then fix the heavy duty head lock nuts It is tighten the same time to fix the head if drilling too much b Unscrew nuts while the work piece needs to be bevel drilling turn to the degrees you wish on the scale and then screw the nuts Fig 2 4 Preparing for drilling see Fig 3 T...

Page 8: ...ake sure point of screw mates to flat on the housing journal Adjusting table slack and compensate for wear see fig 4 1 Your machine is equipped with jib strip adjustment to compensate for wear and excess slack on cross and longitudinal travel 2 Clockwise rotation the job strip bolt with a big screw for excess slack otherwise a little counter clockwise if too tight 3 Adjust the jib strip bolt until...

Page 9: ... other hand 2 To install face mill or cutter arbor Insert cutter and cutter arbor into the taper of spindle Tighten arbor bolt detach securely but do not over tighten 3 Removing taper drills a Turn down the arbor bolt insert the taper drill into the spindle shaft b Turn the rapid down handle rod down until the oblong hole in the rack sleeve appears Line up this hole with the hole in the spindle In...

Page 10: ...10 Electric system ...

Page 11: ...ing Dull tool Feed rotate too slow Incorrect rotation of drill Failure to use cutting oil or coolant on steel Reduce speed Use pecking operation to clear chips Sharpen tool or replace Increase feed to clear chips Reverse motor rotation Use cutting oil or coolant on steel Drill leads off No drill spot Cutting lips on drill off center Quill loose in head Bearing play Center punch or center drill wor...

Page 12: ...12 ...

Page 13: ... ball bearing 58 head body 99 shaft II 19 bearing cup 59 fixed nut 100 gear 20 spindle 60 fixed tight collar 101 retaining ring 21 electric box 61 handle rod 102 separating ring 22 screw 62 nut 103 motor 23 speed lever 63 screw 104 key 24 name plate 64 pin 105 gear 25 oil seal 65 spring base 106 motor 26 retaining ring 66 washer 107 screw 27 lever shaft left 67 spring plate 108 key 28 lever left 6...

Page 14: ...14 BASE PARTS ...

Page 15: ...nut 5 Ball bearing 22 Bolt 6 Guide screw support 23 Gib strip 7 Oil cup 24 Screw 8 Pin 25 Right support 9 Screw 26 Guide screw nut 10 Graduation plate 27 Guide screw 11 Screw 28 Table 12 Pin 29 Ladder shaped nut 13 Dial clutch 30 Stop lump 14 Hand wheel 31 Screw 15 Screw 32 Oil cup 16 Slip saddle 33 Gib strip screw 17 Steel ball ...

Page 16: ...16 Column and support ...

Page 17: ...rd fixed 23 Guide screw 6 Column 24 Column nut 7 Gear shaft 25 Antirust plate 8 Ball bearing 26 Screw 9 Head raise bracket 27 Nut 10 Oil cup 28 Washer 11 Screw 29 Bit 12 Washer 30 Toruise and lower 13 Bolt 31 Screw 14 Round nut 32 Lock handle 15 Tab washer for round nut 33 Steel ball 16 Head raise bracket 34 Column nut 17 Screw 35 Gib strip 18 Ball bearing ...

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