Charles 5000 SP C-CHARGER Series Owner'S Manual Download Page 9

 LT93−12405E−1

Issue 1 Print 5

9

 Charles Industries, Ltd. All rights reserved. Printed in the United States of America.

Choosing Wire Gauge

Use Table 2 and Table 3 to determine the appropriate wire gauges. Avoid unnecessarily long runs of either AC or
DC power lines.

Before working on electrical equipment, first determine there is no live power! Double check power
connections and all battery terminations.

DANGER

Avant de manipuler les équipements électriques, veillez à ce que le courant soit interrompu. Vérifiez
soigneusement les branchements à la source de courant et aux bornes de la batterie.

DANGER

Français

French

Table 2.  

Minimum Wire Size to Input of C-Charger

120 VAC SHORE POWER INPUT TO C-CHARGER

Model Number

AC Amp Max

25’ Length

50’ Length

100’ Length

12405E, 12405EG

10

16 AWG

14 AWG

10 AWG

12505E, 12505EG

12

16 AWG

12 AWG

10 AWG

12605E, 12605EG

13

14 AWG

12 AWG

10 AWG

220 VAC SHORE POWER INPUT TO C-CHARGER

12405EI, 12405EIG

5

18 AWG

16 AWG

14 AWG

12505EI, 12505EIG

6

18 AWG

16 AWG

12 AWG

12605EI, 12605EIG

7

16 AWG

14 AWG

12 AWG

Table 3.  

Minimum Wire Size from Output of C-Charger to Battery

C-CHARGER DC OUTPUT TO BATTERY

Model Number

DC Amp Max

15’ Length

25’ Length

12405E, 12405EG, 12405EI, 12405EIG

40

8 AWG

6 AWG

12405E, 12405EG, 12405EI, 12405EIG

40

8 AWG

6 AWG

12505E, 12505EG, 12505EI, 12505EIG

50

6 AWG

6 AWG

12505E, 12505EG, 12505EI, 12505EIG

50

6 AWG

6 AWG

12605E, 12605EG, 12605EI, 12605EIG

60

6 AWG

6 AWG

External connections to the C-Charger shall comply with the U.S. Coast Guard Electrical Regulations
(33CFR183 subpart I).

WARNING

Les branchements externes du C-Charger doivent être conformes aux réglementations de la garde
côtière américaine en matière d’électricité (no 33CFR183 section I).

MISE EN GARDE

Français

French

Making AC Connections on Terminal Block 1 (TB1)

After determining the wire lengths and gauges, make the AC wiring connections to TB1. (Refer to the Block Dia-
gram in Figure 1.) Use spade terminals, and torque the screws to 8 +/−1 inch/pounds. To make connections to
the terminal blocks:

Summary of Contents for 5000 SP C-CHARGER Series

Page 1: ...1 Print 5 1 Charles Industries Ltd All rights reserved Printed in the United States of America C CHARGERR INSTALLATION INSTRUCTIONS OWNER S MANUAL 40 50 60 Amp 5000 Series MARINE ELECTRONIC BATTERY C...

Page 2: ...RDE IMPORTANTES safety instructions in French 6 INSTALLING THE C CHARGER 8 Verifying Proper Battery Charger Type 8 Choosing Mounting Location 8 Choosing Mounting Hardware 8 Mounting the C Charger 8 Mo...

Page 3: ...Wet Flooded 120VAC 60 Hz 14 5 VDC 13 65 VDC 3 12405EG GEL Sealed Re combinant 120VAC 60 Hz 14 2 VDC 13 65 VDC 3 12405EI LEAD ACID Wet Flooded 220VAC 50 60 14 5 VDC 13 65 VDC 3 12405EIG GEL Sealed Re c...

Page 4: ...C Charger Precaution Do not operate the C Charger if it has received a sharp blow been dropped or otherwise damaged See the sec tion in this manual on Warranty Customer Service Disassembly Precaution...

Page 5: ...eaches levels specified by the battery manufacturer This helps purge excessive gas from cells Do not overfill For a battery without cell caps carefully follow the manufacturer s recharging instruction...

Page 6: ...oyez une bonne quantit d eau fra che et du savon en cas de contact des yeux de la peau ou des v tements avec l acide de la batterie 3 Portez un quipement de protection complet pour les yeux et les v t...

Page 7: ...e cellule jusqu ce que l acide atteigne le niveau sp cifi par le fabricant Ceci contribue liminer les exc s de gaz dans les cellules N ajoutez pas trop de liquide Si les cellules ne poss dent pas de c...

Page 8: ...o extend the life of the batteries Choosing Mounting Hardware As with any marine equipment secure mounting is of utmost importance The bolts or screws used to secure the C Charger must be 1 4 inch in...

Page 9: ...TO C CHARGER 12405EI 12405EIG 5 18 AWG 16 AWG 14 AWG 12505EI 12505EIG 6 18 AWG 16 AWG 12 AWG 12605EI 12605EIG 7 16 AWG 14 AWG 12 AWG Table 3 Minimum Wire Size from Output of C Charger to Battery C CHA...

Page 10: ...Fran ais French Note Read this manual and all precautions before installing or making connections To AC ground bus green WHT BLK GRN DC DC DC DC TB1 TB2 30A 32V FAST ACTING SLO BLO F2 F3 Battery 1 Bat...

Page 11: ...C Charger Also check that all wiring is properly dressed with no exposed bare wires Pull down the C Charger access door and secure it to the top cover with the small screw provided Applying Power App...

Page 12: ...ly charged As the batteries charge the ammeter gradually falls When it reads zero the batteries are fully charged It takes too long to charge batteries The C Charger brings a discharged battery voltag...

Page 13: ...materials and workman ship that cause mechanical failure for five 5 years as set forth in the Limited Warranty Notice of any alleged defect in material or workmanship must be provided within thirty 30...

Page 14: ...rgers are listed in Table 6 Table 6 40 50 60 Amp 5000 Series C Charger Specifications Feature 40 Amp Model 50 60 Amp Models Weight 9 lb 4 1 kg 10 lb 4 5 kg Height 13 25 in 33 7 cm 15 25 38 7 cm Width...

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