Charles 5000 SP C-CHARGER Series Owner'S Manual Download Page 12

 LT93−12405E−1

Issue 1 Print 5

12

 Charles Industries, Ltd. All rights reserved. Printed in the United States of America.

Table 4.  

Internal Fuse Replacement Sizes

Model Number

AC Input (F1)

DC Output (F2)

12405E, 12405EG, 12405EI, 12405EIG

12-Amp/250 Volt SLO-BLO 30-Amp/32 Volt FAST ACTING

12505E, 12505EG, 12505EI, 12505EIG,
12605E, 12605EG, 12605EI, 12605EIG

15-Amp/250 Volt SLO-BLO 40-Amp/32 Volt FAST ACTING

MAINTAINING THE C-CHARGER

There are no adjustment or maintenance requirements for the C-Charger other than cleaning the outside cabinet
with a dry cloth. Periodically have all connections checked by a qualified service person, especially if the boat is
operated in heavy, pounding seas.

Check battery water levels frequently, especially if the boat is at dock for extended periods of time.
Low water levels will damage batteries!

CAUTION

ATTENTION

Vérifiez fréquemment le niveau des liquides de la batterie, surtout si l’embarcation demeure à quai
pendant de longues périodes. Des niveaux trop bas peuvent endommager les batteries.

Français

French

TROUBLESHOOTING THE C-CHARGER

If there is a problem with the C-Charger, first check all connections and retest. If all connections are good, see if
the problem is covered in Table 5. If the problem is not covered in Table 5, or if the C-Charger still malfunctions
after performing the solution given, contact Charles Marine Products for technical assistance.

Table 5.  Troubleshooting  Suggestions

Condition

Solution

Not clear if batteries
are fully charged.

As the batteries charge, the ammeter gradually falls. When it reads zero, the batteries
are fully charged.

It takes too long to
charge batteries.

The C-Charger brings a discharged battery voltage level up slowly to avoid shortening
the life of the battery. The recharge time depends on the degree of discharge.

Unable to identify if
lack of battery charge
is due to a battery
problem or a C-Char-
ger problem.

When the ammeter reads zero, test the condition of a battery by first turning off the AC
power source to the C-Charger, and disconnecting the battery from the C-Charger for
at least one hour. Connect battery to an ohm-volt meter. A reading of 12.6 VDC or
more is desirable. A reading between 12.4 and 12.6 indicates a charge between 75 and
100%. A reading between 12.2 and 12.4 VDC indicates a charge between 50 and 75%.
Consult the battery manufacturer’s Owner’s Manual for instructions.

If it appears the battery is operating properly, proceed to check the following only after
reading and fully understanding all safety instructions listed in this manual. Check input
voltage at 120 VAC, check the C-Charger’s AC fuse and DC fuse, check the battery
fuse/AC circuit breaker (Figure 1, Note 3) and check all associated wiring connections.
If these appear to be working, the C-Charger’s DC output can be tested by turning off
all AC power to the unit and then disconnecting all DC outputs from the charger. Upon
reapplying AC power, the DC voltage between any (+) and (−) output terminal on TB2
should be between 13.5 and 15 volts DC. Should the unit still be inoperable after all
tests have been completed in sequence, refer to the section in this manual on Warranty
& Customer Service
.

Summary of Contents for 5000 SP C-CHARGER Series

Page 1: ...1 Print 5 1 Charles Industries Ltd All rights reserved Printed in the United States of America C CHARGERR INSTALLATION INSTRUCTIONS OWNER S MANUAL 40 50 60 Amp 5000 Series MARINE ELECTRONIC BATTERY C...

Page 2: ...RDE IMPORTANTES safety instructions in French 6 INSTALLING THE C CHARGER 8 Verifying Proper Battery Charger Type 8 Choosing Mounting Location 8 Choosing Mounting Hardware 8 Mounting the C Charger 8 Mo...

Page 3: ...Wet Flooded 120VAC 60 Hz 14 5 VDC 13 65 VDC 3 12405EG GEL Sealed Re combinant 120VAC 60 Hz 14 2 VDC 13 65 VDC 3 12405EI LEAD ACID Wet Flooded 220VAC 50 60 14 5 VDC 13 65 VDC 3 12405EIG GEL Sealed Re c...

Page 4: ...C Charger Precaution Do not operate the C Charger if it has received a sharp blow been dropped or otherwise damaged See the sec tion in this manual on Warranty Customer Service Disassembly Precaution...

Page 5: ...eaches levels specified by the battery manufacturer This helps purge excessive gas from cells Do not overfill For a battery without cell caps carefully follow the manufacturer s recharging instruction...

Page 6: ...oyez une bonne quantit d eau fra che et du savon en cas de contact des yeux de la peau ou des v tements avec l acide de la batterie 3 Portez un quipement de protection complet pour les yeux et les v t...

Page 7: ...e cellule jusqu ce que l acide atteigne le niveau sp cifi par le fabricant Ceci contribue liminer les exc s de gaz dans les cellules N ajoutez pas trop de liquide Si les cellules ne poss dent pas de c...

Page 8: ...o extend the life of the batteries Choosing Mounting Hardware As with any marine equipment secure mounting is of utmost importance The bolts or screws used to secure the C Charger must be 1 4 inch in...

Page 9: ...TO C CHARGER 12405EI 12405EIG 5 18 AWG 16 AWG 14 AWG 12505EI 12505EIG 6 18 AWG 16 AWG 12 AWG 12605EI 12605EIG 7 16 AWG 14 AWG 12 AWG Table 3 Minimum Wire Size from Output of C Charger to Battery C CHA...

Page 10: ...Fran ais French Note Read this manual and all precautions before installing or making connections To AC ground bus green WHT BLK GRN DC DC DC DC TB1 TB2 30A 32V FAST ACTING SLO BLO F2 F3 Battery 1 Bat...

Page 11: ...C Charger Also check that all wiring is properly dressed with no exposed bare wires Pull down the C Charger access door and secure it to the top cover with the small screw provided Applying Power App...

Page 12: ...ly charged As the batteries charge the ammeter gradually falls When it reads zero the batteries are fully charged It takes too long to charge batteries The C Charger brings a discharged battery voltag...

Page 13: ...materials and workman ship that cause mechanical failure for five 5 years as set forth in the Limited Warranty Notice of any alleged defect in material or workmanship must be provided within thirty 30...

Page 14: ...rgers are listed in Table 6 Table 6 40 50 60 Amp 5000 Series C Charger Specifications Feature 40 Amp Model 50 60 Amp Models Weight 9 lb 4 1 kg 10 lb 4 5 kg Height 13 25 in 33 7 cm 15 25 38 7 cm Width...

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