C H A R B R O I L.C O M
Page 5
USE AND CARE
LP Cylinder Exchange
• Many retailers that sell grills offer you the option of replacing your empty LP cylinder
through an exchange service. Use only those reputable exchange companies that
inspect, precision fill, test and certify their cylinders.
Exchange your cylinder
only for an OPD safety feature-equipped cylinder as described in the “LP
Cylinder” section of this manual.
• Always keep new and exchanged LP cylinders in upright position during use,
transit or storage.
•
Leak test new and exchanged LP cylinders BEFORE connecting to grill.
• Place safety cap on cylinder valve outlet whenever the cylinder is not in use. Only
install the type of safety cap on the cylinder valve outlet that is provided with the
cylinder valve. Other types of caps or plugs may result in leakage of propane.
LP Cylinder Leak Test
For your safety
•
Leak test must be repeated each time LP cylinder is exchanged or
refilled.
•
Do not smoke during leak test.
•
Do not use an open flame to check for gas leaks.
•
Grill must be leak tested outdoors in a well-ventilated area, away
from ignition sources such as gas fired or electrical appliances.
During leak test, keep grill away from open flames or sparks.
•
Use a clean paintbrush and a 50/50 mild soap and water solution.
Brush soapy solution onto areas indicated by arrows in figure below.
•
Do not use household cleaning agents.
Damage to gas train
components can result.
Connecting Regulator to the LP Cylinder
1. LP cylinder must be properly secured onto grill. (Refer to assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a
full stop
.
4. Remove the safety cap from LP cylinder valve. Always use cap and strap if supplied
with valve.
5. Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling
nut, holding regulator in a straight line with LP cylinder valve so as not to cross-
thread the connection.
6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal
on the back-check feature in the LP cylinder valve, resulting in some resistance.
An additional one-half to three-quarters turn is required to complete the
connection. Tighten by hand only – do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6.
If you are still unable to complete the connection, do not use this regulator!
If “growing” bubbles appear, do not use or move the LP cylinder. Contact
an LP gas supplier or your fire department!
ck
w
o
l
is
C
e
ff
O
Safety Relief
Valve
Strap and Cap
OPD Hand
Wheel
Type 1 outlet
with thread
on outside
Nipple has to be centered into
the LP cylinder valve.
Coupling nut
Straight
Hold coupling nut and regulator as
shown for proper connection to LP
cylinder valve.
• Do not insert any tool or foreign object into the valve outlet or
safety relief valve. You may damage the valve and cause a leak.
Leaking propane may result in explosion, fire, severe personal
injury, or death.
WARNING
Do not use a POL transport
plug (plastic part with external
threads)! It will defeat the
safety feature of the valve.
DANGER
Summary of Contents for Signature 463255721
Page 38: ...CHARBROIL COM Page 38 ASSEMBLY ASSEMBLAGE ASAMBLEA 4 3 Ax8 A A A A A A A A 46 ...
Page 42: ...CHARBROIL COM Page 42 ASSEMBLY ASSEMBLAGE ASAMBLEA 11 Ax4 1ST 2ND A A A A 47 ...
Page 43: ...CHARBROIL COM Page 43 ASSEMBLY ASSEMBLAGE ASAMBLEA 12 13 Ax2 Ax3 A A A A A 48 1ST 2ND ...
Page 45: ...CHARBROIL COM Page 45 ASSEMBLY ASSEMBLAGE ASAMBLEA 15 16 B B A A Bx2 Ax2 31 33 ...
Page 48: ...CHARBROIL COM Page 48 ASSEMBLY ASSEMBLAGE ASAMBLEA 19 20 Cx1 B Bx4 35 36 2ND 1ST C 38 ...
Page 49: ...CHARBROIL COM Page 49 ASSEMBLY ASSEMBLAGE ASAMBLEA 21 OR 39 73 ...
Page 54: ...CHARBROIL COM Page 54 ASSEMBLY ASSEMBLAGE ASAMBLEA 29 Kx1 K ...