background image

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas off at control knobs and LP cylinder.

2.

Remove cooking grates and flame tamers. 

3.

Remove screws and carryover tubes from rear of burners.

4.

Remove screw and washers to disengage burner from 
bracket on firebox.

5.

Remove screws to detach electrode from burner. Electrode 
should remain in firebox.

6.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

7.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

8.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

9.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

10. Attach electrode to burner.
11. Carefully replace burners.
12. Attach burners to brackets on firebox.
13. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

Correct

burner-to-valve

engagement

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturer.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Fire

box

Carr

yover 

tube

Firebox

burner

bracket

463260108  •  9

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Summary of Contents for 463260108

Page 1: ...sembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failur...

Page 2: ...fety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazar...

Page 3: ...25 Limited Warranty 26 Registration Card 27 463260108 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Page 4: ...18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT See LP cylin...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growin...

Page 7: ...cur follow match lighting instructions Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP cylinder valve s...

Page 8: ...nd spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lo...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...ng raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poul...

Page 11: ...ng the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to r...

Page 12: ...05596 AA 1 Upper Back Panel 80010470 BB 1 Left Sideburner Shelf 80010437 CC 1 Fascia Left Side Shelf 80017001 DD 1 Sideburner Pan 80006588 EE 1 Sideburner Lid 80006589 FF 1 Right Side Shelf 80010439 G...

Page 13: ...463260108 13 PARTS DIAGRAM Model No 463260108 PP WW II NN UU TT S W AA EE XX DD BB CC V M O VV HH R P N FF GG L V KK I U Z Z Y Y T QQ RR Q D J YY K SS RR E G F B C A B C X JJ MM MM ZZ H LL OO AAA BBB...

Page 14: ...side of bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the fr...

Page 15: ...grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart 1 4 20x1 2 screw 7mm lock washer 7mmflatwasher Place lower ba...

Page 16: ...ion is complete in later steps 5 1 4 20x1 screw 7mm lock washer 7mm flat washer Front brace 1 4 20x1 screw 7mm lock washer 7mm flat washer Rear upper panel 16 463260108 Insert front brace under contro...

Page 17: ...left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use one 1 4 20x1 screw 7mm l...

Page 18: ...nob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner fits into center hole in...

Page 19: ...screw Attach right rail and right front shield extension tab together under front brace with a 8x3 8 self tapping screw Some components not shown for illustration purposes Tank heat shield Tank heat s...

Page 20: ...Brace up or down to adjust for proper door clearance then tighten screws to Door Brace from step 5 20 463260108 14 Left door Hinge pin on bottom of door Top of door PRESS Right door Tank Wire A 13 Ins...

Page 21: ...es in back of firebox Front wires of warming rack rest on sides of firebox Assembled warming rack Warming rack Cooking grate 16 15 Install flame tamers by sliding one end of each flame tamer into slot...

Page 22: ...ce cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert re...

Page 23: ...made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cyl...

Page 24: ...end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Re...

Page 25: ...ked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your p...

Page 27: ...Number N mero telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse...

Page 28: ...your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spid...

Reviews: