Char-Broil 415.161209 Product Manual Download Page 7

Why Clean?

We've all heard the saying 'An ounce of prevention is worth a 
pound of cure'.  This is great advice when it comes to keeping 
your grill clean.

Routine Care

Periodic cleaning of this grill is necessary,
as grill fires can occur when grease and
food debris collect in the bottom of the grill.
 After each use, remove any remaining
food particles from the cooking grate and
inside of the grill using a grill brush.  Do
this after the grill has cooled down, yet is
still warm.  It is much easier to clean food
particles while warmth is still present, than
after the food particles have completely
cooled and hardened.  This grill is not
designed to be 'burned off' by closing the
lid and turning the burners on High for an
extended time.  The excessive heat
generated can cause leftover grease to
catch fire, and can cause permanent
damage to your grill.

General Cleaning

Plastic parts: Wash with warm soapy water and wipe dry. Do not 
use abrasive cleaners, degreasers or a concentrated grill cleaner 
on plastic parts. Damage to and failure of parts can result.

Porcelain surfaces: Because of glass-like composition, most 
residue can be wiped away with baking soda/water solution or 
glass cleaner. Use non-abrasive scouring powder for stubborn 
stains.

Painted surfaces: Wash with mild detergent or non-abrasive 
cleaner and warm water. Wipe dry with a soft non-abrasive cloth.

Stainless steel surfaces: Stainless steel can rust under certain 
conditions.  This can be caused by environmental conditions 
such as chlorine or salt water, or improper
cleaning tools such as wire or steel
wool. It can also discolor due to heat,
chemicals, or grease build-up.  To
maintain your grill's high quality
appearance, wash with mild detergent
and warm water, or use a stainless
steel grill cleaner. Baked-on grease
deposits may require the use of an
abrasive plastic cleaning pad. Use only
in direction of brushed finish to avoid
damage.  Do not use abrasive pad on
areas with graphics.

GRILLING GUIDE – Cleaning Your Grill 

Cooking surfaces: If a bristle brush is used to clean any of the 
grill cooking surfaces, ensure no loose bristles remain on cooking 
surfaces prior to grilling. It is not recommended to clean cooking 
surfaces while grill is hot.

Storing Your Grill

 Clean cooking grates.

 Store grill in dry location.

 When LP cylinder is connected to grill, store outdoors in a well 

ventilated space and out of reach of children.

 Cover grill if stored outdoors.  Choose from a variety of grill 

covers offered by manufacturer.

 Store grill indoors ONLY if LP cylinder is turned off, 

disconnected, and removed from grill.  Never store LP cylinder 
indoors.

 When removing grill from storage, follow the 'Cleaning the 

Burner Assembly' instructions in the Use and Care section of 
the Product Guide.

Critters

Spiders like to make their homes in the venturi tubes of grills.  
These must be inspected and cleaned regularly to ensure there 
are no blockages.  Refer to the Use and Care portion of this 
Product Guide for complete information.

7

Summary of Contents for 415.161209

Page 1: ...72 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup...

Page 12: ...ank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or b...

Page 13: ...e in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers off...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...REGULATOR ASSEMBLY M 2 KNOB N 1 IGNITOR O 1 BURNER P 1 ELECTRODE COLLECTOR Q 2 VENTURI CLIP R 1 HEAT SHIELD F FIREBOX S 1 TANK EXCLUSION GRID T 4 SHELF ARM U 2 SIDE SHELF V 2 LOWER HINGE W 1 LID X 1...

Page 16: ...16 PARTS DIAGRAM Y X U BB CC T C I A S E K M O P J R W AA Z U V L T C B DD H N A G F Q D...

Page 17: ...lts and four 1 4 20 tee knobs Do not fully tighten all tee knobs until step6 Tank support bracket and Wheels Turn assembly upside down Insert axle bolts into wheels Facing the back position tank suppo...

Page 18: ...24x1 1 4 machine screws from outside the firebox then fasten with 10 24 flange nuts and 5x15 fiber washers from the inside A Insert one end of burner clip into hole in venturi tube and hook other end...

Page 19: ...ebox to cart using four 10 24x1 1 4 machine screws 5x15 fiber washersand 10 24wingnuts Tank Exclusion Grid Attach tank exclusion grid to lower cart legs with four 8 32x3 8 sheet metal screws Fully tig...

Page 20: ...ngfour1 4 20x2 carriageboltsandfour1 4 20teeknobspershelf SideShelf Arm Slideshelfarmsintolegassembliesandsecurewithonepushfastenerperarm Tank Retainer Push Fastener Qty 4 Shelf Arm 1 4 20 Tee Knob 1...

Page 21: ...iber Washer 10 24x1 2 Machine Screw 5x15 Fiber Washer HandleandUpperHinges Attachhandleandtwoinsulationwasherstofrontoflid Securewithtwo5x15fiberwashersand 10 24wingnuts A Attachupperlidhingestobackof...

Page 22: ...nside hinges on firebox Secure using two hinge pins and two hitch pins 11 12 CookingGrateandHeatTent Placeheattentintofirebox Aligntheslotsonheattenttoheattentsupportscrews Placecookinggrateintofirebo...

Page 23: ...toleftsidesupportbraceusingone1 4 20x1 1 4 carriageboltandone1 4 20teeknob Donot fullytightenuntilLPcylinderisinstalled 14 Failure to install grease cup clip and cup will cause hot grease to drip from...

Page 24: ...front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using 15 Always keep LP cylinders in upright position during use trans...

Page 25: ...cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test a...

Page 26: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 28: ......

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