Char-Broil 415.161209 Product Manual Download Page 6

USDA Recommended Safe Minimum

Internal Temperatures

Beef, Veal, Lamb, Steaks, & Roasts

145° F

Fish

145° F

Pork

160° F

Beef, Veal, Lamb Ground

160° F

Egg Dishes

160° F

Turkey, Chicken & Duck Whole,
Pieces & Ground

165° F

Cooking on your new grill is a hands-on experience, and it is 
recommended to remain outside with your grill while cooking.  
Grilling can be affected by many external conditions.  In cold 
weather, you will need more heat to reach an ideal cooking 
temperature, and grilling may take longer.  The meat's internal 
temperature and thickness can also affect cooking times.  Cold 
and thicker meats will take longer to cook. 

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside.  
Therefore, use a meat thermometer to ensure it has reached 
safe internal temperatures.

Please refer to the USDA for complete, up-to-date information.  
Our internal temperature chart is based on USDA standards for 
meat doneness.  Check it out at 

Sauces

Sauces containing sugars and fats can cause flare-ups, and your 
food may burn.  In general, apply these sauces during the final 
10 minutes of cooking.  Keep in mind, use of excessive sauces 
or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry 
rub can be used prior to cooking.  Meat can be either soaked or 
injected with liquid marinade up to 24 hours prior to grilling.  Dry 
rubs can be applied directly to the meat immediately before 
grilling.

www.isitdoneyet.gov

GRILLING GUIDE – Tips & Tricks 

Wood Chips

For extra smoke flavor when grilling, try adding wood chips.  
Soak the chips in water for approximately 30 minutes before 
adding to a smoke box or pan.  Place smoke box or pan on top of 
the cooking grate above the flame.  Turn grill on high until the 
wood starts to smoke.  Reduce heat to desired temperature for 
cooking, and place food on cooking grate as desired.  Close lid to 
retain more smoke.  Hardwood varieties that work particularly 
well with grilled foods include Alder, Apple, Cherry, Grapevines, 
Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles.  Round skewers 
allow food to roll when turned, so it may not cook as evenly.  Use 
metal skewers when cooking meat kabobs.  Wooden skewers 
should be soaked in water for an hour before use, and are best 
used for quick cooking foods such as vegetables and fruits.

Utensils

Use tongs or a spatula to handle the food instead of a fork, and 
don't turn the food too
often.  Piercing the food
with a fork will release
juices that you want in
the meat, and may
cause flare-ups.

6

Summary of Contents for 415.161209

Page 1: ...72 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup...

Page 12: ...ank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or b...

Page 13: ...e in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers off...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...REGULATOR ASSEMBLY M 2 KNOB N 1 IGNITOR O 1 BURNER P 1 ELECTRODE COLLECTOR Q 2 VENTURI CLIP R 1 HEAT SHIELD F FIREBOX S 1 TANK EXCLUSION GRID T 4 SHELF ARM U 2 SIDE SHELF V 2 LOWER HINGE W 1 LID X 1...

Page 16: ...16 PARTS DIAGRAM Y X U BB CC T C I A S E K M O P J R W AA Z U V L T C B DD H N A G F Q D...

Page 17: ...lts and four 1 4 20 tee knobs Do not fully tighten all tee knobs until step6 Tank support bracket and Wheels Turn assembly upside down Insert axle bolts into wheels Facing the back position tank suppo...

Page 18: ...24x1 1 4 machine screws from outside the firebox then fasten with 10 24 flange nuts and 5x15 fiber washers from the inside A Insert one end of burner clip into hole in venturi tube and hook other end...

Page 19: ...ebox to cart using four 10 24x1 1 4 machine screws 5x15 fiber washersand 10 24wingnuts Tank Exclusion Grid Attach tank exclusion grid to lower cart legs with four 8 32x3 8 sheet metal screws Fully tig...

Page 20: ...ngfour1 4 20x2 carriageboltsandfour1 4 20teeknobspershelf SideShelf Arm Slideshelfarmsintolegassembliesandsecurewithonepushfastenerperarm Tank Retainer Push Fastener Qty 4 Shelf Arm 1 4 20 Tee Knob 1...

Page 21: ...iber Washer 10 24x1 2 Machine Screw 5x15 Fiber Washer HandleandUpperHinges Attachhandleandtwoinsulationwasherstofrontoflid Securewithtwo5x15fiberwashersand 10 24wingnuts A Attachupperlidhingestobackof...

Page 22: ...nside hinges on firebox Secure using two hinge pins and two hitch pins 11 12 CookingGrateandHeatTent Placeheattentintofirebox Aligntheslotsonheattenttoheattentsupportscrews Placecookinggrateintofirebo...

Page 23: ...toleftsidesupportbraceusingone1 4 20x1 1 4 carriageboltandone1 4 20teeknob Donot fullytightenuntilLPcylinderisinstalled 14 Failure to install grease cup clip and cup will cause hot grease to drip from...

Page 24: ...front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using 15 Always keep LP cylinders in upright position during use trans...

Page 25: ...cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test a...

Page 26: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 28: ......

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