Char-Broil 415.161209 Product Manual Download Page 11

11

WARNING

For Safe Use Of Your Grill And To Avoid Serious 
Injury:

Do not let children operate or play near grill. 

Keep grill area clear and free from materials that burn.

Do not block holes in bottom or back of grill. 

Check burner flames regularly.

Use grill only in well-ventilated space. NEVER use in 

enclosed space such as carport, garage, porch, covered 
patio, or under an overhead structure of any kind.

Do not use charcoal or ceramic briquets in a gas grill. 

(

Unless

 

briquets are supplied with your grill.)

•Use grill at least 3 ft. from any wall or surface. 

Maintain 

10 ft. clearance to objects that can catch fire or sources of 
ignition such as pilot lights on water heaters, live electrical 
appliances, etc.

•Apartment Dwellers:

Check with management to learn the requirements and fire 
codes for using an LP gas grill in your apartment complex. If 
allowed, use outside on the ground floor with a three (3) foot 
clearance from walls or rails. Do not use on or under 
balconies.

•NEVER attempt to light burner with lid closed. A buildup 

of non-ignited gas inside a closed grill is hazardous.

•Never operate grill with LP tank out of correct position 

specified in assembly instructions. 

•Always close LP tank valve and remove coupling nut 

before moving LP tank from specified operation 
position.

Safety Tips

s

Before opening LP cylinder valve, check the coupling nut for 
tightness.

s

When grill is not in use, turn off all control knobs and LP 
cylinder valve.

s

If the outdoor cooking gas appliance is not in use, the gas 
must be turned off at the supply cylinder. Storage of an 
outdoor cooking gas appliance indoors is permissible only if 
the cylinder is disconnected and removed from the appliance.

s

Never move grill while in operation or still hot.

s

Use long-handled barbecue utensils and oven mitts to avoid 
burns and splatters.

s

Maximum load for side shelves is 10 lbs.

s

The grease cup 

must 

be inserted into grease clip and 

emptied after each use. Do not remove grease cup until grill 
has completely cooled.

s

 

Clean grill often, preferably after each cookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cooking surfaces

while grill is hot.

s

If you notice grease or other hot material dripping from grill 
onto valve, hose or regulator, turn off gas supply at once. 
Determine the cause, correct it, then clean and inspect valve, 
hose and regulator before continuing. Perform a leak test.

s

The regulator may make a humming or whistling noise during 
operation. This will not affect safety or use of grill.

s

Only use the pressure regulator and hose assembly supplied 
with this grill. Replacement pressure regulator and hose 
assemblies must be specified or supplied by Char-Broil, LLC.

s

If you have a grill problem see the 

"Troubleshooting Section"

.

s

If the regulator frosts, turn off grill and LP cylinder valve 
immediately. This indicates a problem with the cylinder and it 
should not be used on any product. Return to supplier!

CAUTION

•Putting out grease fires by closing the lid is not 

possible. Grills are well ventilated for safety reasons. 

•Do not use water on a grease fire. Personal injury may 

result. If a grease fire develops, turn knobs and LP tank 
off. 

•Do not leave grill unattended while preheating or 

burning off food residue on high. If grill has not been 
regularly cleaned, a grease fire can occur that may 
damage the product. Follow instructions on General 
Grill Cleaning and Cleaning The Burner Assembly to 
prevent grease fires. 

Summary of Contents for 415.161209

Page 1: ...72 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup...

Page 12: ...ank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or b...

Page 13: ...e in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers off...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...REGULATOR ASSEMBLY M 2 KNOB N 1 IGNITOR O 1 BURNER P 1 ELECTRODE COLLECTOR Q 2 VENTURI CLIP R 1 HEAT SHIELD F FIREBOX S 1 TANK EXCLUSION GRID T 4 SHELF ARM U 2 SIDE SHELF V 2 LOWER HINGE W 1 LID X 1...

Page 16: ...16 PARTS DIAGRAM Y X U BB CC T C I A S E K M O P J R W AA Z U V L T C B DD H N A G F Q D...

Page 17: ...lts and four 1 4 20 tee knobs Do not fully tighten all tee knobs until step6 Tank support bracket and Wheels Turn assembly upside down Insert axle bolts into wheels Facing the back position tank suppo...

Page 18: ...24x1 1 4 machine screws from outside the firebox then fasten with 10 24 flange nuts and 5x15 fiber washers from the inside A Insert one end of burner clip into hole in venturi tube and hook other end...

Page 19: ...ebox to cart using four 10 24x1 1 4 machine screws 5x15 fiber washersand 10 24wingnuts Tank Exclusion Grid Attach tank exclusion grid to lower cart legs with four 8 32x3 8 sheet metal screws Fully tig...

Page 20: ...ngfour1 4 20x2 carriageboltsandfour1 4 20teeknobspershelf SideShelf Arm Slideshelfarmsintolegassembliesandsecurewithonepushfastenerperarm Tank Retainer Push Fastener Qty 4 Shelf Arm 1 4 20 Tee Knob 1...

Page 21: ...iber Washer 10 24x1 2 Machine Screw 5x15 Fiber Washer HandleandUpperHinges Attachhandleandtwoinsulationwasherstofrontoflid Securewithtwo5x15fiberwashersand 10 24wingnuts A Attachupperlidhingestobackof...

Page 22: ...nside hinges on firebox Secure using two hinge pins and two hitch pins 11 12 CookingGrateandHeatTent Placeheattentintofirebox Aligntheslotsonheattenttoheattentsupportscrews Placecookinggrateintofirebo...

Page 23: ...toleftsidesupportbraceusingone1 4 20x1 1 4 carriageboltandone1 4 20teeknob Donot fullytightenuntilLPcylinderisinstalled 14 Failure to install grease cup clip and cup will cause hot grease to drip from...

Page 24: ...front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using 15 Always keep LP cylinders in upright position during use trans...

Page 25: ...cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test a...

Page 26: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 28: ......

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