Char-Broil 415.161209 Product Manual Download Page 12

12    

CAUTION

If burner does not light, turn knobs to OFF, wait 5 
minutes, and try again. Always close valve during the 5 
minute waiting period. If the burner does not ignite with 
the valve open, gas will continue to flow out of the burner 
and could accidentally ignite with risk of injury.

Burner Flame Check

•  

Light burner,

Remove cooking grates and flametamers. 

a smaller flame in

 LOW

 position than seen on 

HI

. Always 

check flame prior to each use. If only low flame is seen refer to 
"Sudden drop or low flame" in the 

Troubleshooting Section

.

HI

LOW

Match-Lighting

s

 Do not lean over grill while lighting.

3.  Open lid during lighting.  
4.  

Place match into match holder (hanging from side of cart).

5.  

Place lit match through the match light hole and near the burner.

6. 

Light right burner by pushing knob in and turning to the 

HI 

position.

Hose Check

•  

Before each use, check to see if hoses are cut, worn or kinked. 

Replace damaged hoses before using grill. Use only 
valve/hose/regulator specified in the Parts List.

Normal
Hose

Kinked
Hose

Sideburner Match Lighting

1.
2.

Hold lit match to any port on the burner. Push in and turn 
sideburner knob to the 

HI

 position. 

Turn 

ON

 gas at LP cylinder.

Ignitor Lighting

s

 

 Do not lean over grill while lighting.

1.
2.
3.
4.
5.

Turn 

OFF

 gas burner control valves. 

Turn 

ON

 gas at LP cylinder.

Open lid during lighting.

To ignite, turn left knob to the 

HI

 position.

Push 

IGNITOR

  button rapidly.

6. 

If ignition does NOT occur in 5 seconds, turn the burner 

controls 

OFF

, wait 5 minutes and repeat the lighting 

procedure.

7.

 To ignite right burner, turn knob to the 

HI 

position.

If ignitor does not work, follow match lighting instructions. 

After Lighting: Turn knobs to 

HI

 position for warm-up. 

Turn controls and gas source or tank OFF when not 
in use.

WARNING

   rotate knobs from

 HI

 to 

LOW

. You should see 

Turning Grill Off

• Turn all knobs to  

OFF 

 position. Turn LP tank off by turning 

OPD hand wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP tank.

 Press and hold ignitor button.  "Click" 

should be heard and spark seen each time between collector 
box or burner and electrodes. See 

"Troubleshooting"

 if no click 

or spark.

Valve Check

• Important: Make sure gas is off at LP tank before checking 

valves

.  Knobs lock in  

OFF 

 position. To check valves, first 

push in knobs and release, knobs should spring back. If knobs 
do not spring back, replace valve assembly before using grill. 
Turn knobs to

 LOW

 position then turn back to  

OFF 

 position. 

Valves should turn smoothly.  

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring powder 

for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory 

(and should never be painted)

. Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush 
on insides of grill lid and bottom. Rinse and allow to completely 
air dry. 

Do not apply a caustic grill/oven cleaner to painted 

surfaces.

 

Sideburner Ignitor Lighting

1.

Turn 

OFF

 gas burner control valves.

2.

Turn 

ON

 gas at LP cylinder.

3.

To ignite SIDEBURNER, open sideburner cover.

4.

Turn sideburner knob to the 

HI

 position. Push IGNITOR 

button rapidly. 

5.

If sideburner does not light in 5 seconds, turn knob to 

OFF

wait 5 minutes, then repeat lighting procedure.

Strike the match.

 Be sure the burner lights and stays lit.

Be sure burner lights

and stays lit.

1.
2.

Turn 

OFF

 gas burner control valves. 

Turn 

ON

 gas at LP cylinder.

Push in and turn left knob to the 

HI

 position. 

Summary of Contents for 415.161209

Page 1: ...72 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436...

Page 2: ...lly hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...appliance s Never move grill while in operation or still hot s Use long handled barbecue utensils and oven mitts to avoid burns and splatters s Maximum load for side shelves is 10 lbs s The grease cup...

Page 12: ...ank off by turning OPD hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP tank Press and hold ignitor button Click should be heard and spark seen each time between collector box or b...

Page 13: ...e in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers off...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...REGULATOR ASSEMBLY M 2 KNOB N 1 IGNITOR O 1 BURNER P 1 ELECTRODE COLLECTOR Q 2 VENTURI CLIP R 1 HEAT SHIELD F FIREBOX S 1 TANK EXCLUSION GRID T 4 SHELF ARM U 2 SIDE SHELF V 2 LOWER HINGE W 1 LID X 1...

Page 16: ...16 PARTS DIAGRAM Y X U BB CC T C I A S E K M O P J R W AA Z U V L T C B DD H N A G F Q D...

Page 17: ...lts and four 1 4 20 tee knobs Do not fully tighten all tee knobs until step6 Tank support bracket and Wheels Turn assembly upside down Insert axle bolts into wheels Facing the back position tank suppo...

Page 18: ...24x1 1 4 machine screws from outside the firebox then fasten with 10 24 flange nuts and 5x15 fiber washers from the inside A Insert one end of burner clip into hole in venturi tube and hook other end...

Page 19: ...ebox to cart using four 10 24x1 1 4 machine screws 5x15 fiber washersand 10 24wingnuts Tank Exclusion Grid Attach tank exclusion grid to lower cart legs with four 8 32x3 8 sheet metal screws Fully tig...

Page 20: ...ngfour1 4 20x2 carriageboltsandfour1 4 20teeknobspershelf SideShelf Arm Slideshelfarmsintolegassembliesandsecurewithonepushfastenerperarm Tank Retainer Push Fastener Qty 4 Shelf Arm 1 4 20 Tee Knob 1...

Page 21: ...iber Washer 10 24x1 2 Machine Screw 5x15 Fiber Washer HandleandUpperHinges Attachhandleandtwoinsulationwasherstofrontoflid Securewithtwo5x15fiberwashersand 10 24wingnuts A Attachupperlidhingestobackof...

Page 22: ...nside hinges on firebox Secure using two hinge pins and two hitch pins 11 12 CookingGrateandHeatTent Placeheattentintofirebox Aligntheslotsonheattenttoheattentsupportscrews Placecookinggrateintofirebo...

Page 23: ...toleftsidesupportbraceusingone1 4 20x1 1 4 carriageboltandone1 4 20teeknob Donot fullytightenuntilLPcylinderisinstalled 14 Failure to install grease cup clip and cup will cause hot grease to drip from...

Page 24: ...front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using 15 Always keep LP cylinders in upright position during use trans...

Page 25: ...cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test a...

Page 26: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 28: ......

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