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GRILL MAINTENANCE

Frequency of clean up is determined by how often the grill is used. Make sure coals are completely extinguished  before 

cleaning inside of the unit. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of the 

unit with a cloth or paper towels.
When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which 

can lead to premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection 

of your unit. Also, occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is 

recommended. NEVER PAINT THE INTERIOR OF THE UNIT.

Cooking Surface:

 If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on 

cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.

PREPARING TO USE YOUR GRILL

Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior 

steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

Brush all interior surfaces including charcoal pans and grates with vegetable cooking oil.

Build a small fire in each charcoal pan, being sure not to lay coals against the walls.

Close lid, position butterfly dampers at approximately one quarter turn open. This burn should be sustained for at least 

two hours. Begin increasing the temperature by opening the butterfly dampers halfway and adding more charcoal. Your 

grill is now ready for use. 

Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on the interior surfaces will aid in the 

protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the use of commercially 

available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE GRILL!

GRILLING

Charcoal is recommended, however, wood or a combination of both may be used as the fuel source for grilling with the fuel 

source placed and ignited on one or both charcoal pans. Do not build too large of a fire. We recommend starting a fire with 

no more than

 

2 pounds of charcoal (approximately 30

 

briquettes) (1 pound on each charcoal pan) and adding more as 

needed during cooking. After allowing the fire to burn down, place the cooking grate on the unit. Failure to read and follow 

instructions for lighting charcoal may result in serious personal injury and/or property damage. 

Please see information regarding Uncoated Cast Iron Grates below.

First Time Use:

Before using a cast iron grate or other cast iron cooking tool, wash it thoroughly with a mild dishwashing liquid to remove the 

protective wax coating applied for shipping. Rinse with hot water and dry completely with a soft cloth or paper towel. NEVER 

ALLOW TO DRAIN DRY OR WASH IN A DISHWASHER. Now season the grates to prevent rust and sticking.

Seasoning:

A solid vegetable shortening is recommended for the initial seasoning. Spread a thin coating of solid vegetable shortening 

over the entire surface, including all corners, with a paper towel. Do not use salted fats such as butter or margarine.

Preheat grill for 15 minutes; carefully place grates in the grill. Allow the grill to heat grates for 1 to 1 ½ hours. Allow the fire to 

burn out on its own, and leave cooking grates in grill until they are cool. Your cast iron cooking grates are now ready to use.

To Prevent Rusting:

Re-season your grates frequently, particularly when new. If rust occurs, it is an indication that the grates have not been 

seasoned enough or the seasoning has been burned off. Clean with a heavy brush like Char-Broil’s Brush Hawg. Reapply 

vegetable shortening and heat as indicated above to re-season the grates.

Maintenance:

Do not do a burn-off after you grill, but rather leave the cooking residues on the grates to keep a protective coating on the 

cast iron. Do a burn-off just before you grill. The more you use your cast iron grates, the easier the maintenance will be.

Store in a dry place. If you store your grates for an extended period of time, grease very lightly with vegetable shortening, 

then wipe dry with a paper towel.

 

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Summary of Contents for 13301835

Page 1: ...umbus GA 31902 Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference Some parts may contain sharp edges Wear protective gloves if necessary CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper CAUTION CAUTION W...

Page 2: ...ts produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot during use Use protec...

Page 3: ...ood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on one or both charcoal pans Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes 1 pound on each charcoal pan and adding more as needed during cooking After allowing the fire to burn down place the cooking grat...

Page 4: ...proximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal pan using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80...

Page 5: ...moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to extinguish any flare ups Once you get used to the indirect method you may prefer to use it for more grilling tasks Although it may take a little longer it is an excellent cooking method and ...

Page 6: ...failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED W...

Page 7: ...AL PAN W 1 PIVOT SHAFT LEFT SIDE X 1 CHARCOAL PAN ADJUSTMENT LEFT W CRANK Y 1 PIVOT SHAFT RIGHT SIDE Z 1 CHARCOAL PAN ADJUSTMENT RIGHT AA 1 CHARCOAL PAN ADJUSTMENT LEFT BB 1 CHARCOAL PAN ADJUSTMENT RIGHT W CRANK CC 2 HANDLE F CHARCOAL DOOR DD 2 BEZEL F CHARCOAL DOOR HANDLE EE 2 CHARCOAL DOOR LATCH FF 2 CRANK HANDLE GG 2 CRANKSHAFT BUSHING HH 2 SIDE SHELF II 2 SUPPORT BRACKET SIDE SHELF LF RB JJ 2 ...

Page 8: ...PARTS DIAGRAM A D F E K G P Q B C I H I J L M N N O R S T U U U U V W X Y Z AA BB CC DD FF GG HH II JJ LL QQ RR SS TT UU VV WW XX YY KK MM NN NN OO PP EE Page 8 ...

Page 9: ...m of the legs 2 Secure front and rear left legs to cart side panel with 4 1 4 20x1 2 screws Make sure louvers in the side panel are open to bottom Sockets for casters are on the bottom of the legs Attach bottle opener to left front leg with 2 1 4 20x1 2 screws as shown 1 4 20x1 2 Machine Screw Qty 4 1 4 20x1 2 Machine Screw QTY 6 RR RF LF LR Page 9 Caster Sockets Caster Sockets ...

Page 10: ... bottle opener is to front side of bottom shelf where magnets are located Screw casters into sockets on end of legs Use caster pin during installation Locking casters to the rear and non locking to the front Front Rear 1 4 20x1 2 Machine Screw QTY 4 Rear Front Caster Pin Page 10 Magnets ...

Page 11: ...ngepinsaretofacetotheoutsideofthecart Install rear cart panel between rear legs securing to legs and bottom shelf with 7 1 4 20x1 2 screws 8X3 8 Sheet Metal Screw Qty 4 1 4 20x1 2 Machine Screw QTY 7 Page 11 NOTE Louvers face toward bottomshelf Hinge Pins Hinge Pins ...

Page 12: ... screws Repeatforothersideshelf Attach door handle to door using 2 1 4 20x1 2 screws and 2 bezels as shown Repeat for other door Install doorbyplacingholeinuppercornerintopinondoorbraceandthendepresspininbottomshelf 8X3 8 Sheet Metal Screw Qty 8 1 4 20x1 2 Machine Screw QTY 4 1 4 20x1 2 Machine Screw QTY 8 Page 12 ...

Page 13: ...using 4 1 4 20x1 2 screws as shown 10 Attach the air damper to outside of each firebox end panel using 1 1 4 20X1 2 screw flat washer and 1 4 20 lock nut NOTE Do not overtighten nut to allow for proper operation rotation 1 4 20x1 2 Machine Screw QTY 4 1 4 20x1 2 Machine Screw QTY 10 1 4 Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Page 13 ...

Page 14: ...awer handle and bezels to ash drawer using 2 1 4 20x3 4 screws 1 4 flat washers and 1 4 lock washers Slide ash drawer into grill under firebox 12 1 4 20x1 2 Machine Screw QTY 4 1 4 20x3 4 Machine Screw QTY 2 1 4 Flat Washer Qty 2 1 4 Lock Washer Qty 2 Page 14 Flat washer Lock washer ...

Page 15: ... with location for crankshaft bushing as shown B Position pivot assembly and charcoal pan adjustment assemblies on charcoal pan Insert pivot pin 2 each side C Secure pivot pins with 4 hitch pins Repeat for other side assembly images are mirrored Hitch Pin Qty 8 Pivot Pin Qty 8 Page 15 Paddle Assembly for left side of firebox Assembly for right side of firebox Paddle ...

Page 16: ...t be next to grill end 1 4 20x1 2 Machine Screw QTY 4 Crankshaft Bushing Attach left charcoal pan assy to inside of firebox on right side using 2 1 4 20x1 2 machine screws On left side also install crankshaft bushing using 2 1 4 20x1 2 screws as shown below Crankshaft bushing and lifting paddle must be on next to grill end Page 16 15 Right Side Facing from front 1 4 20x1 2 Machine Screw QTY 4 Cran...

Page 17: ...ide and secure with 11 mm flat washer and 1 4 20 lock nut Install right charcoal door handle by placing bezel over handle Then insert handle through door place door latch on handle shaft latch to left side and secure with 11 mm flat washer and 1 4 20 lock nut Hitch Pin Qty 2 11 mm Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Note Each crankshaft should engage the paddle of a charcoal pan assembly If no...

Page 18: ...hers and 1 4 20 flange nuts Upper hinges should fit inside lower hinges 18 Place lid on top of grill Align holes in upper and lower hinges and insert hinge pins through holes and secure with hitch pin clip Hitch Pin Qty 2 Hinge Pin Qty 2 1 4 Flat Washer Qty 4 1 4 20x1 1 2 Machine Screw Qty 8 1 4 20 Flange Nut Qty 4 Page 18 15 19 ...

Page 19: ... Attach air dampers to outside of each top lid end panel using 1 1 4 20x1 2 screw 1 4 flat washer and 1 4 20 lock nut NOTE Do not over tighten nut to allow for proper operation rotation 1 4 20x1 Machine Screw QTY 2 1 4 20x1 2 Machine Screw QTY 2 1 4 Flat Washer Qty 2 1 4 Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Page 19 15 21 ...

Page 20: ...Secure with 2 hitch pin clips into holes in straight wire located outside of lid end caps NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top swing away is installed upside down 22 Place cooking grates into firebox Hitch Pin Qty 2 Page 20 23 Hole for pivot leg ...

Page 21: ...0x1 1 2 MACHINE SCREW 8x3 8 SHEET METAL SCREW 1 4 FLAT WASHER PIVOT PIN HINGE PIN HITCH PIN CLIP HARDWARE LIST Hardware is shown actual size You may have spare hardware after assembly is complete LOCK WASHER 2 pcs 1 4 20 LOCKING NUT 2 pcs 11 mm FLAT WASHER 2 pcs 2 pcs 1 4 20x1 MACHINE SCREW 1 4 20x3 4 MACHINE SCREW Page 21 ...

Page 22: ...NOTES Page 22 ...

Page 23: ...LE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES10 JOURSSUIVANTL ACHAT POUROBTENIRLE SERVICESOUSGARANTIE UNE PREUVED ACHAT DOIT ETREPRESENTEE VEUILLEZCONSERVERVOTREFACTURE LA PRESENTEGARANTIEN EST PAS TRANSFERA...

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