background image

THE HEAT OF THE COALS

seconds you can 

hold the palm of 

your hand 4 inches 

above the coals

temperature range (Fº)

visual cues

HOT COALS

2

400 to 450

barely covered with 

gray ash; deep red glow

MODERATELY HOT

375 to 450

thin coating of gray

ash; deep red glow 

MODERATELY HOT COALS

4

325 to 375

significant coating of 

gray ash; red glow

MODERATELY COOL COALS

5

300 to 325

thick coating of gray 

ash; dull red glow

3

Building Your Fire

1.) 

Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal pan. We recommend using 

2 pounds (approximately 30 briquettes) ( 1 pound on each charcoal pan) to start your fire, adding more as 

needed.

2.) 

If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 

minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the 

manufacturer's instructions.

3.) 

After allowing the lighter fluid to properly soak in, light the pile of briquettes in several locations to ensure an 

even burn.

 Always light the fire with the grill lid open.

 

Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal lighter fluid in grill 

and may result in a flash fire when lid is opened.

4.) 

Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury.

5.) 

You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow (approximately 

12 – 15 minutes). 

6.) 

Depending on your cooking method, either leave the briquettes in a pile or spread evenly across the charcoal 

pan using a long-handled poker.

 *Always use caution when handling hot coals to prevent injury.

Know When Your Fire is Ready

Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals are ready for grilling 

is to make sure that 80 percent or more of the coals are ashy gray. If you have less than that, the coals are not ready, 

and if all of them are glowing red hot, the fire is probably too hot. Here are a few steps you can take to adjust the 

temperature of your fire:

If it is too hot, spread the coals out a bit more, which makes the fire less intense.

Raise or lower the adjustable charcoal grate.

Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.

Use the indirect grilling method, with coals to either side of a drip pan and the food over the pan rather than 

directly over the coals.

In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be careful, spraying with water 

tends to blow ashes around and make a mess. 

Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash over before adding 

more. 

COOKING TIPS

TO HOT COALS

Always open lid BEFORE opening the ash door to 

check fire or fuel.
Always open the ash door slowly. Never attempt to 

look inside the grill while opening the ash door when 

the grill is in use.
Failure to follow these instructions could result in 

injury. 
Unburned gas can accumulate and cause a flash fire 

if the lid is not opened first.

WARNING

Page 4

Summary of Contents for 13301835

Page 1: ...umbus GA 31902 Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference Some parts may contain sharp edges Wear protective gloves if necessary CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper CAUTION CAUTION W...

Page 2: ...ts produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot during use Use protec...

Page 3: ...ood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on one or both charcoal pans Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes 1 pound on each charcoal pan and adding more as needed during cooking After allowing the fire to burn down place the cooking grat...

Page 4: ...proximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal pan using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80...

Page 5: ...moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to extinguish any flare ups Once you get used to the indirect method you may prefer to use it for more grilling tasks Although it may take a little longer it is an excellent cooking method and ...

Page 6: ...failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED W...

Page 7: ...AL PAN W 1 PIVOT SHAFT LEFT SIDE X 1 CHARCOAL PAN ADJUSTMENT LEFT W CRANK Y 1 PIVOT SHAFT RIGHT SIDE Z 1 CHARCOAL PAN ADJUSTMENT RIGHT AA 1 CHARCOAL PAN ADJUSTMENT LEFT BB 1 CHARCOAL PAN ADJUSTMENT RIGHT W CRANK CC 2 HANDLE F CHARCOAL DOOR DD 2 BEZEL F CHARCOAL DOOR HANDLE EE 2 CHARCOAL DOOR LATCH FF 2 CRANK HANDLE GG 2 CRANKSHAFT BUSHING HH 2 SIDE SHELF II 2 SUPPORT BRACKET SIDE SHELF LF RB JJ 2 ...

Page 8: ...PARTS DIAGRAM A D F E K G P Q B C I H I J L M N N O R S T U U U U V W X Y Z AA BB CC DD FF GG HH II JJ LL QQ RR SS TT UU VV WW XX YY KK MM NN NN OO PP EE Page 8 ...

Page 9: ...m of the legs 2 Secure front and rear left legs to cart side panel with 4 1 4 20x1 2 screws Make sure louvers in the side panel are open to bottom Sockets for casters are on the bottom of the legs Attach bottle opener to left front leg with 2 1 4 20x1 2 screws as shown 1 4 20x1 2 Machine Screw Qty 4 1 4 20x1 2 Machine Screw QTY 6 RR RF LF LR Page 9 Caster Sockets Caster Sockets ...

Page 10: ... bottle opener is to front side of bottom shelf where magnets are located Screw casters into sockets on end of legs Use caster pin during installation Locking casters to the rear and non locking to the front Front Rear 1 4 20x1 2 Machine Screw QTY 4 Rear Front Caster Pin Page 10 Magnets ...

Page 11: ...ngepinsaretofacetotheoutsideofthecart Install rear cart panel between rear legs securing to legs and bottom shelf with 7 1 4 20x1 2 screws 8X3 8 Sheet Metal Screw Qty 4 1 4 20x1 2 Machine Screw QTY 7 Page 11 NOTE Louvers face toward bottomshelf Hinge Pins Hinge Pins ...

Page 12: ... screws Repeatforothersideshelf Attach door handle to door using 2 1 4 20x1 2 screws and 2 bezels as shown Repeat for other door Install doorbyplacingholeinuppercornerintopinondoorbraceandthendepresspininbottomshelf 8X3 8 Sheet Metal Screw Qty 8 1 4 20x1 2 Machine Screw QTY 4 1 4 20x1 2 Machine Screw QTY 8 Page 12 ...

Page 13: ...using 4 1 4 20x1 2 screws as shown 10 Attach the air damper to outside of each firebox end panel using 1 1 4 20X1 2 screw flat washer and 1 4 20 lock nut NOTE Do not overtighten nut to allow for proper operation rotation 1 4 20x1 2 Machine Screw QTY 4 1 4 20x1 2 Machine Screw QTY 10 1 4 Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Page 13 ...

Page 14: ...awer handle and bezels to ash drawer using 2 1 4 20x3 4 screws 1 4 flat washers and 1 4 lock washers Slide ash drawer into grill under firebox 12 1 4 20x1 2 Machine Screw QTY 4 1 4 20x3 4 Machine Screw QTY 2 1 4 Flat Washer Qty 2 1 4 Lock Washer Qty 2 Page 14 Flat washer Lock washer ...

Page 15: ... with location for crankshaft bushing as shown B Position pivot assembly and charcoal pan adjustment assemblies on charcoal pan Insert pivot pin 2 each side C Secure pivot pins with 4 hitch pins Repeat for other side assembly images are mirrored Hitch Pin Qty 8 Pivot Pin Qty 8 Page 15 Paddle Assembly for left side of firebox Assembly for right side of firebox Paddle ...

Page 16: ...t be next to grill end 1 4 20x1 2 Machine Screw QTY 4 Crankshaft Bushing Attach left charcoal pan assy to inside of firebox on right side using 2 1 4 20x1 2 machine screws On left side also install crankshaft bushing using 2 1 4 20x1 2 screws as shown below Crankshaft bushing and lifting paddle must be on next to grill end Page 16 15 Right Side Facing from front 1 4 20x1 2 Machine Screw QTY 4 Cran...

Page 17: ...ide and secure with 11 mm flat washer and 1 4 20 lock nut Install right charcoal door handle by placing bezel over handle Then insert handle through door place door latch on handle shaft latch to left side and secure with 11 mm flat washer and 1 4 20 lock nut Hitch Pin Qty 2 11 mm Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Note Each crankshaft should engage the paddle of a charcoal pan assembly If no...

Page 18: ...hers and 1 4 20 flange nuts Upper hinges should fit inside lower hinges 18 Place lid on top of grill Align holes in upper and lower hinges and insert hinge pins through holes and secure with hitch pin clip Hitch Pin Qty 2 Hinge Pin Qty 2 1 4 Flat Washer Qty 4 1 4 20x1 1 2 Machine Screw Qty 8 1 4 20 Flange Nut Qty 4 Page 18 15 19 ...

Page 19: ... Attach air dampers to outside of each top lid end panel using 1 1 4 20x1 2 screw 1 4 flat washer and 1 4 20 lock nut NOTE Do not over tighten nut to allow for proper operation rotation 1 4 20x1 Machine Screw QTY 2 1 4 20x1 2 Machine Screw QTY 2 1 4 Flat Washer Qty 2 1 4 Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Page 19 15 21 ...

Page 20: ...Secure with 2 hitch pin clips into holes in straight wire located outside of lid end caps NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top swing away is installed upside down 22 Place cooking grates into firebox Hitch Pin Qty 2 Page 20 23 Hole for pivot leg ...

Page 21: ...0x1 1 2 MACHINE SCREW 8x3 8 SHEET METAL SCREW 1 4 FLAT WASHER PIVOT PIN HINGE PIN HITCH PIN CLIP HARDWARE LIST Hardware is shown actual size You may have spare hardware after assembly is complete LOCK WASHER 2 pcs 1 4 20 LOCKING NUT 2 pcs 11 mm FLAT WASHER 2 pcs 2 pcs 1 4 20x1 MACHINE SCREW 1 4 20x3 4 MACHINE SCREW Page 21 ...

Page 22: ...NOTES Page 22 ...

Page 23: ...LE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES10 JOURSSUIVANTL ACHAT POUROBTENIRLE SERVICESOUSGARANTIE UNE PREUVED ACHAT DOIT ETREPRESENTEE VEUILLEZCONSERVERVOTREFACTURE LA PRESENTEGARANTIEN EST PAS TRANSFERA...

Page 24: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

Reviews: