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Product Guide

Model 13301857

Tools needed for assembly:

Phillips Screwdriver

Adjustable Wrench

FOR OUTDOOR USE ONLY

If you have questions or need assistance during assembly, please call Char-Broil at 1-800-241-7548.

To insure your satisfaction and for follow-up service,

 

register your appliance online at

 www.charbroil.com/register

42804844  - 09/27/12

Date Purchased

IMPORTANT: Fill out the product record information below.

Charcoal Grill 

800 Deluxe

© 2013 Char-Broil, LLC

Printed in China

 • Columbus, GA 31902 • 

Read and follow all safety statements, assembly 

instructions, and use and care directions before 

attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

Some parts may contain sharp edges!  Wear 

protective gloves if necessary.

CAUTION

THIS UNIT IS HEAVY!  DO NOT

 attempt to assemble 

without a helper.

CAUTION

CAUTION

WARNING

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you. It gives off carbon 

monoxide, which has no odor. NEVER burn charcoal 

inside homes, vehicles, or tents.

WARNING

Failure to follow all manufacturer’s instructions could 

result in serious personal injury and/or property 

damage.

Summary of Contents for 13301835

Page 1: ...umbus GA 31902 Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference Some parts may contain sharp edges Wear protective gloves if necessary CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper CAUTION CAUTION W...

Page 2: ...ts produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot during use Use protec...

Page 3: ...ood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on one or both charcoal pans Do not build too large of a fire We recommend starting a fire with no more than 2 pounds of charcoal approximately 30 briquettes 1 pound on each charcoal pan and adding more as needed during cooking After allowing the fire to burn down place the cooking grat...

Page 4: ...proximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal pan using a long handled poker Always use caution when handling hot coals to prevent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80...

Page 5: ...moisture into the cooking environment and also catches dripping juices which makes clean up a little easier and reduces the possibility of flare ups Remember to keep a spray bottle filled with water on hand to extinguish any flare ups Once you get used to the indirect method you may prefer to use it for more grilling tasks Although it may take a little longer it is an excellent cooking method and ...

Page 6: ...failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED W...

Page 7: ...AL PAN W 1 PIVOT SHAFT LEFT SIDE X 1 CHARCOAL PAN ADJUSTMENT LEFT W CRANK Y 1 PIVOT SHAFT RIGHT SIDE Z 1 CHARCOAL PAN ADJUSTMENT RIGHT AA 1 CHARCOAL PAN ADJUSTMENT LEFT BB 1 CHARCOAL PAN ADJUSTMENT RIGHT W CRANK CC 2 HANDLE F CHARCOAL DOOR DD 2 BEZEL F CHARCOAL DOOR HANDLE EE 2 CHARCOAL DOOR LATCH FF 2 CRANK HANDLE GG 2 CRANKSHAFT BUSHING HH 2 SIDE SHELF II 2 SUPPORT BRACKET SIDE SHELF LF RB JJ 2 ...

Page 8: ...PARTS DIAGRAM A D F E K G P Q B C I H I J L M N N O R S T U U U U V W X Y Z AA BB CC DD FF GG HH II JJ LL QQ RR SS TT UU VV WW XX YY KK MM NN NN OO PP EE Page 8 ...

Page 9: ...m of the legs 2 Secure front and rear left legs to cart side panel with 4 1 4 20x1 2 screws Make sure louvers in the side panel are open to bottom Sockets for casters are on the bottom of the legs Attach bottle opener to left front leg with 2 1 4 20x1 2 screws as shown 1 4 20x1 2 Machine Screw Qty 4 1 4 20x1 2 Machine Screw QTY 6 RR RF LF LR Page 9 Caster Sockets Caster Sockets ...

Page 10: ... bottle opener is to front side of bottom shelf where magnets are located Screw casters into sockets on end of legs Use caster pin during installation Locking casters to the rear and non locking to the front Front Rear 1 4 20x1 2 Machine Screw QTY 4 Rear Front Caster Pin Page 10 Magnets ...

Page 11: ...ngepinsaretofacetotheoutsideofthecart Install rear cart panel between rear legs securing to legs and bottom shelf with 7 1 4 20x1 2 screws 8X3 8 Sheet Metal Screw Qty 4 1 4 20x1 2 Machine Screw QTY 7 Page 11 NOTE Louvers face toward bottomshelf Hinge Pins Hinge Pins ...

Page 12: ... screws Repeatforothersideshelf Attach door handle to door using 2 1 4 20x1 2 screws and 2 bezels as shown Repeat for other door Install doorbyplacingholeinuppercornerintopinondoorbraceandthendepresspininbottomshelf 8X3 8 Sheet Metal Screw Qty 8 1 4 20x1 2 Machine Screw QTY 4 1 4 20x1 2 Machine Screw QTY 8 Page 12 ...

Page 13: ...using 4 1 4 20x1 2 screws as shown 10 Attach the air damper to outside of each firebox end panel using 1 1 4 20X1 2 screw flat washer and 1 4 20 lock nut NOTE Do not overtighten nut to allow for proper operation rotation 1 4 20x1 2 Machine Screw QTY 4 1 4 20x1 2 Machine Screw QTY 10 1 4 Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Page 13 ...

Page 14: ...awer handle and bezels to ash drawer using 2 1 4 20x3 4 screws 1 4 flat washers and 1 4 lock washers Slide ash drawer into grill under firebox 12 1 4 20x1 2 Machine Screw QTY 4 1 4 20x3 4 Machine Screw QTY 2 1 4 Flat Washer Qty 2 1 4 Lock Washer Qty 2 Page 14 Flat washer Lock washer ...

Page 15: ... with location for crankshaft bushing as shown B Position pivot assembly and charcoal pan adjustment assemblies on charcoal pan Insert pivot pin 2 each side C Secure pivot pins with 4 hitch pins Repeat for other side assembly images are mirrored Hitch Pin Qty 8 Pivot Pin Qty 8 Page 15 Paddle Assembly for left side of firebox Assembly for right side of firebox Paddle ...

Page 16: ...t be next to grill end 1 4 20x1 2 Machine Screw QTY 4 Crankshaft Bushing Attach left charcoal pan assy to inside of firebox on right side using 2 1 4 20x1 2 machine screws On left side also install crankshaft bushing using 2 1 4 20x1 2 screws as shown below Crankshaft bushing and lifting paddle must be on next to grill end Page 16 15 Right Side Facing from front 1 4 20x1 2 Machine Screw QTY 4 Cran...

Page 17: ...ide and secure with 11 mm flat washer and 1 4 20 lock nut Install right charcoal door handle by placing bezel over handle Then insert handle through door place door latch on handle shaft latch to left side and secure with 11 mm flat washer and 1 4 20 lock nut Hitch Pin Qty 2 11 mm Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Note Each crankshaft should engage the paddle of a charcoal pan assembly If no...

Page 18: ...hers and 1 4 20 flange nuts Upper hinges should fit inside lower hinges 18 Place lid on top of grill Align holes in upper and lower hinges and insert hinge pins through holes and secure with hitch pin clip Hitch Pin Qty 2 Hinge Pin Qty 2 1 4 Flat Washer Qty 4 1 4 20x1 1 2 Machine Screw Qty 8 1 4 20 Flange Nut Qty 4 Page 18 15 19 ...

Page 19: ... Attach air dampers to outside of each top lid end panel using 1 1 4 20x1 2 screw 1 4 flat washer and 1 4 20 lock nut NOTE Do not over tighten nut to allow for proper operation rotation 1 4 20x1 Machine Screw QTY 2 1 4 20x1 2 Machine Screw QTY 2 1 4 Flat Washer Qty 2 1 4 Flat Washer Qty 2 1 4 20 Lock Nut Qty 2 Page 19 15 21 ...

Page 20: ...Secure with 2 hitch pin clips into holes in straight wire located outside of lid end caps NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top swing away is installed upside down 22 Place cooking grates into firebox Hitch Pin Qty 2 Page 20 23 Hole for pivot leg ...

Page 21: ...0x1 1 2 MACHINE SCREW 8x3 8 SHEET METAL SCREW 1 4 FLAT WASHER PIVOT PIN HINGE PIN HITCH PIN CLIP HARDWARE LIST Hardware is shown actual size You may have spare hardware after assembly is complete LOCK WASHER 2 pcs 1 4 20 LOCKING NUT 2 pcs 11 mm FLAT WASHER 2 pcs 2 pcs 1 4 20x1 MACHINE SCREW 1 4 20x3 4 MACHINE SCREW Page 21 ...

Page 22: ...NOTES Page 22 ...

Page 23: ...LE LLENEESTA TARJETAY DEVUELVALADENTRODE LOS 10 DIASDE LA COMPRA PARA EL SERVICIODE GARANTIAES NECESARIOQUE PRESENTESU COMPROBANTEDE COMPRA CONSERVELA FACTURA ESTAGARANTIAES INTRANSFERIBLE VEUILLEZCOMPLETERCETTECARTEET LA RETOURNERDANSLES10 JOURSSUIVANTL ACHAT POUROBTENIRLE SERVICESOUSGARANTIE UNE PREUVED ACHAT DOIT ETREPRESENTEE VEUILLEZCONSERVERVOTREFACTURE LA PRESENTEGARANTIEN EST PAS TRANSFERA...

Page 24: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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