Champion CPG 9000 E2, Owner'S Manual & Operating Instructions

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TECHNICAL dIAGRAMS TECHNICAL dIAGRAMS
CPG6500 E2 (EU) PARTS dIAGRAM CPG6500 E2 (EU) PARTS LIST
45
64
40
102 103 104 105
91
106 107
110
109
108
85
10
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
16
24
25
26
27
28
29
30
31
33
34
35
12
36
30
37
38
23
39
41
42
43
44
46
47
48
49
50
51
52
53
12
54
55
57
58
59
60
61
62
65
66
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
86
87
88
67
83
84
56
94
95
96
111
89
97
98
99
100
101
2
21
22
23
93
89
112
63
32
92
113
114
90
91
115
117 118 119 120 121
116
No. Alias Description Qty. No. Alias Description Qty.
1 21.061300.00 Handle, Recoil, Soft 1 62 45.020100.00 Bolt, Cylinder Head Cover 1
2 1.5789.0608 Flange Bolt M6 × 8 4 63 2.08.039 Drain Bolt M10 × 1.25 × 25 2
3 46.061100.00.2 Cover, Recoil Starter, Black 1 64 46.041000.00 Camshaft 1
4 45.060005.00 Spring, Recoil Starter 1 65 45.040013.00 Lifter, Valve 2
5 45.061102.00 Reel, Recoil Starter 1 66 45.040002.00 Valve, Intake 1
6 2.10.003 Rope Ø5 × 1550 1 67 45.040006.00 Valve, Exhaust 1
7 45.060003.00 Spring, Ratchet 2 68 46.040005.00 Push Rod 2
8 45.060002.00 Starter Ratchet, Steel 2 69 45.040015.00 Retainer, Valve Spring Down 2
9 45.060009.00 Spring, Ratchet Guide 1 70 45.040017.00 Oil Seal, Valve 2
10 45.060007.00 Ratchet Guide 1 71 45.040003.00 Spring, Valve 2
11 45.060008.00 Screw, Ratchet Guide 1 72 23.040010.00 Bolt, Rocker Arm 2
12 1.5789.0612 Flange Bolt M6 × 12 12 73 45.040001.00 Retainer, Intake Valve Spring 1
13 2 05 005 Cl Ø6 2 74 45 040007 00 R t i E h t V l S i 1 13 2.05.005 Clamp Ø6 2 74 45.040007.00 Retainer, Exhaust Valve Spring 1
14 46.080100.01.48 Fan Cover, Yellow 1 75 45.040008.00 Rotator, Exhaust Valve 1
15 2.02.007 Nut M16 × 1.5 1 76 46.040004.00 Guide Plate, Push Rod 1
16 1.5789.0629 Flange Bolt M6 × 29 4 77 46.040016.00 Shaft, Rocker Arm 1
17 45.060001.00 Pulley, Starter 1 78 46.040201.00 Retainer, Rocker Arm 1
18 46.123000.03 Ignition Coil, Silicon Rubber 1 79 46.040009.00 Rocker Arm, Intake Valve 1
19 45.080001.00 Cooling Fan 1 80 46.040018.00 Rocker Arm, Exhaust Valve 1
20 46.120100.04 Flywheel 1 81 1.97.1.06 Washer Ø6 2
21 45 030006 00 Plate Coil 1 82 22 040012 00 Screw Valve Adjustment 2 21 45.030006.00 Plate, Coil 1 82 22.040012.00 Screw, Valve Adjustment 2
22 45.121000.00 Coil, Charging 1 83 1.6177.1.06 Flange Nut M6 2
23 2.11.007 Oil Seal Ø35 × Ø52 × 8 2 84 21.040021.00 Nut M6 × 0.5, Lock 2
24 2.05.050 Wire Clip, 100 mm 1 85 2.01.008 Stud Bolt M6 × M8 × 105 2
25 45.030032.00 Sheath, Wire 1 86 46.130002.20 Gasket, Insulator 1
26 2.03.023 Washer Ø12.5 × Ø20 × 2, Drain Bolt 2 87 45.130001.00 Insulator, Carburetor 1
27 46.030100.01 Crankcase 1 88 46.130003.20 Gasket, Carburetor 1
28 45.127000.02 Oil Level Sensor 1 89 46.131000.22 Carburetor 1
29 1.5789.0615 Flange Bolt M6 × 15 2 90 46.130004.20 Gasket, Air Cleaner 2 g ,
30 1.276.6202 Bearing 6202 2 91 1.6177.06 Flange Nut M6 3
31 47.050006.00 Weight Balancer 1 92 46.091100.04 Base, Air Cleaner 1
32 45.050100.14 Crankshaft 1 93 45.091002.20 Seal, Air Cleaner 1
33 46.030008.00 Gasket, Crankcase Cover 1 94 45.091001.20 Separator, Air Cleaner 1
34 2.04.001 Dowel Pin Ø9 × 14 2 95 45.091003.20 Element, Air Cleaner 1
35 46.080600.00 Air Guide, Right Side 1 96 46.091200.04 Cover, Air Cleaner 1
36 1.276.6207 Bearing 6207 1 97 1.5789.0835 Flange Bolt M8 × 35 2
37 46.031000.01.48 Oil Dipstick Assembly, Yellow 1 98 45.125100.00 Starter Motor Assembly 1
38 45.030007.00 Cover, Crankcase 1 99 45.125200.01 Relay, Starter, Remote Control 1
39 1.5789.0840.0.8 Flange Bolt M8 × 40 7 100 1.93.05 Lock Washer Ø5 2
40 2.03.021.1 Washer Ø6.4 × Ø13 × 1, Black 1 101 1.16674.0516 Flange Bolt M5 × 16 2
41 45.110013.00 Shaft, Governor Gear 1 102 45.110001.00 Shaft, Governor Arm 1
42 45.110100.00 Gear, Governor 1 103 2.03.019 Washer Ø8.2 × Ø17 × 0.8 1
43 21.110011.00 Clip, Governor Gear 1 104 2.11.006 Oil Seal Ø7 × Ø14 × 5 1
44 45.110012.00 Bushing, Governor Gear 1 105 45.110008.00 Pin, Shaft 1
45 47.050200.00 Connecting Rod 1 106 45.110003.00 Arm, Governor 1
46 46 050005 00 Piston 1 107 2 08 040 Bolt M6 × 21 Governor Arm 1 46 46.050005.00 Piston 1 107 2.08.040 Bolt M6 × 21, Governor Arm 1
47 2.09.004 Circlip Ø21 × Ø1 2 108 45.110006.00 Rod, Governor 1
48 45.050003.00 Pin, Piston 1 109 45.110005.00 Spring, Throttle Return 1
49 45.050303.00 Ring, Oil 1 110 45.110007.00 Spring, Governor 1
50 46.050302.00 Ring, Second Piston 1 111 46.080300.20 Air Guide, Upper 1
51 46.050301.00 Ring, First Piston 1 112 46.131017.20 Main Jet, Standard 1
52 2.04.004 Dowel Pin Ø12 × 20 2 113 46.091000.04 Air Cleaner Assembly 1
53 46.030009.01 Gasket, Cylinder Head 1 114 46.061000.00 Recoil Assembly 1
54 46.080400.00 Air Guide, Lower 1 115 21.120400.00 Diode Assembly 1 54 46.080400.00 Air Guide, Lower 1 115 21.120400.00 Diode Assembly 1
55 46.010100.00 Cylinder Head 1 116 45.130005.01 Support, Stepper Motor 1
56 2.01.010 Stud Bolt M8 × 35 2 117 26.130015.24 Connecter, Choke Valve Axis 1
57 2.15.001(F6TC) Spark Plug F6TC 1 118 81.130010.00 Spring, Connecter 1
58 2.08.014 Flange Bolt M10 × 80 4 119 45.132200.01 Stepper Motor 1
59 46.020002.00 Gasket, Cylinder Head Cover 1 120 1.823.0408 Screw M4 × 8 2
60 46.021000.00 Cover, Cylinder Head 1 121 81.132001.00 Cover, Stepper Motor 1
61 45.020001.02 Breather Tube 1