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ASSEMBLy

Your generator requires some assembly. This unit ships 
from our factory without oil. It must be properly serviced 
with fuel and oil before operation.
If you have any questions regarding the assembly of your 
generator, contact yor local dealer. Please have your serial 
number and model number available.

Remove the Generator from the Shipping Carton

1.  Set the shipping carton on a solid, flat surface.
2.  Remove everything from the carton except the 

generator.

3.  Carefully cut each corner of the box from top to 

bottom. Fold each side flat on the ground to provide a 
surface area to install the wheel kit and support leg.

Install the Wheel Kit (Optional Extra)

You will need the following tools to install the wheels:
•  17 mm wrench OR adjustable wrench (not included)
•  Socket wrench with a 16 mm socket (not included)
•  Pliers (not included)

1.  Before adding fuel and oil, tip the generator on it’s side.
2.  Slide the M10x120 flange bolt through the washer, 

sleeve and wheel.

3.  Slide the bolt through the mount point on the frame.
4.  Fasten securely with the M10 lock nut.
5.  Repeat steps 2-4 to attach the second wheel.

Install the Support Leg

1.  Attach the vibration mounts to the support leg with 

a flange bolt M8 x 25 and flange lock nuts. 

2.  Attach the support leg to the generator frame with 

flange bolts M8 x 16 and flange lock nuts and 
fasten securely. DO NOT over tighten the lock nuts. 

3.  Tip the generator slowly so that it rests on the 

wheels and support leg.

The wheel kit is not intended for over-the-road use. 

CAUTION

Connect the Battery (Electric Start Models 
only)

1.  Remove the protective cover from the red (+) lead on 

the battery.

2.  Attach the red (+) lead to the red (+) terminal on the 

battery with the cap screw (M5x10) and secure with 
the lock washer (M5).

3.  Repeat steps 1-2 for the black (–) battery lead.

1.  Place the generator on a flat, level surface.
2.  Remove oil fill cap/dipstick to add oil.
3.  Add oil and replace oil fill cap/dipstick. DO NOT 

OVERFILL.

4.  Check engine oil level daily and add as needed.

The recommended oil type is 10W-30 automotive oil. 

NOTE

The engine is equipped with a low oil shut-off and 
will stop when the oil level in the crankcase falls 
below the threshold level.

CAUTION

Add Engine Oil

DO NOT attempt to crank or start the engine before 
it has been properly filled with the recommended 
type and amount of oil. Damage to the generator as 
a result of failure to follow these instructions will 
void your warranty.

CAUTION

ASSEMBLy

Check oil often during the break-in period. Refer to the 
Maintenance section for recommended service intervals.

NOTE

The generator rotor has a sealed, pre-lubricated ball 
bearing that requires no additional lubrication for 
the life of the bearing.

NOTE

Add Engine Oil Cont’d.

Synthetic oil may be used after the 5 hour initial 
break-in period. Using synthetic oil does not 
increase the recommended oil change interval. 
Full synthetic 5W-30 oil will aid in starting in cold 
ambient <5ºC (41ºF)

NOTE

We consider the first 5 hours of run time to be 
the break-in period for the unit. During the break 
in period stay at or below 50% of the running 
watt rating and vary the load occasionally to allow 
stator windings to heat and cool. Adjusting the 
load will also cause engine speed to vary and help 
seat piston rings. After the 5 hour break-in period, 
change the oil.

NOTE

Weather will affect engine oil and engine 
performance. Change the type of engine oil used 
based on weather conditions to suit the engine 
needs.

NOTE

Once oil has been added, a visual check should show 
oil about 1-2 threads from running out of the fill hole.
If using the dipstick to check oil level, DO NOT screw 
in the dipstick while checking.

NOTE

Full Synthetic 5W-30

Degrees Celsiusº

(Outside)

(Outside)

Degrees Fahrenheitº

Summary of Contents for CPG 9000 E2

Page 1: ...a d a d e dos a os G a r a n t a l i m i t a d a d e dos a os T h ree Year Limited Warran t y T h ree Year Limited Warran t y G a r a n t a l i m i t a d a de un a o G a r a n t a l i m i t a d a de u...

Page 2: ...us injury WARNING If you have questions regarding your generator we can help Please contact yor local dealer NOTE Record the model and serial numbers as well as date and place of purchase for future r...

Page 3: ...r system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the...

Page 4: ...1 2 for the black battery lead 1 Place the generator on a flat level surface 2 Remove oil fill cap dipstick to add oil 3 Add oil and replace oil fill cap dipstick DO NOT OVERFILL 4 Check engine oil le...

Page 5: ...operate the generator inside any building See safety warnings section In some areas generators must be registered with the local utility company Generators used on construction sites may be subject to...

Page 6: ...low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold NOTE Keep choke lever in Choke position for only 1 pull of the recoil starter After first...

Page 7: ...air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change o...

Page 8: ...ric starting proper battery maintenance and storage should be followed An automatic battery charger not included with automatic trickle charging capability should be used to charge the battery Maximum...

Page 9: ...Steel Engine Oil Type 10W 30 10W 30 10W 30 Engine Oil Capacity 0 6 L 0 6 L 0 6 L Engine Oil Included No No No Low Oil Shut Off Yes Yes Yes Wheels No No No CE Certified Yes Yes Yes SPECIFICATIONS CPG6...

Page 10: ...5 1 73 23 040002 00 Valve Intake 1 22 21 060001 01 Pulley Starter 1 74 23 040006 00 Valve Exhaust 1 23 23 080001 00 Cooling Fan 1 75 26 080400 00 Air Guide Lower 1 24 24 120100 06 Flywheel 1 76 2 15 0...

Page 11: ...5 1 Bolt M6 x 15 Black 4 17 122 190003 00 48 End Cover Generator Yellow 1 57 1 818 0514 2 Screw M5 x 14 1 18 1 9074 15 0520 Washer Assembly M5 x 20 1 58 5 1810 001 Over Voltage Protector 1 19 122 1900...

Page 12: ...5 1 73 23 040002 00 Valve Intake 1 22 21 060001 01 Pulley Starter 1 74 23 040006 00 Valve Exhaust 1 23 23 080001 00 Cooling Fan 1 75 26 080400 00 Air Guide Lower 1 24 24 120100 06 Flywheel 1 76 2 15 0...

Page 13: ...122 210007 26 Control Box 1 17 122 190003 00 48 End Cover Generator Yellow 1 56 1 5789 0615 1 Bolt M6 x 15 Black 4 18 1 9074 15 0520 Washer Assembly M5 x 20 1 57 1 818 0514 2 Screw M5 x 14 1 19 122 19...

Page 14: ...01 00 Retainer Intake Valve Spring 1 24 24 120100 07 Flywheel 1 82 21 040008 00 Rotator Exhaust Valve 1 25 2 11 001 Oil Seal 25 41 3 6 2 83 24 040202 00 Shaft Rocker Arm 1 26 2 03 020 1 Washer 6 2 15...

Page 15: ...19 1 16674 0512 2 Flange Bolt M5 x 12 3 65 1 5789 0845 Flange Bolt M8 x 45 2 20 122 190400 00 Terminal Block 1 66 5 1900 009 Black Wire Battery 1 21 122 190004 01 Pinch 1 67 5 1900 010 Red Wire Batter...

Page 16: ...20 013 Receptacle 2 25 1 93 05 Spring Washer 5 5 85 1 819 0414 2 Bolt and Washer Assembly M4 x 14 8 26 1 5783 0520 Bolt M5 x 20 1 86 1 6177 1 04 2 Nut M4 8 27 122 190400 00 Terminal Block 1 87 5 1210...

Page 17: ...023 Washer 12 5 20 2 Drain Bolt 2 87 45 130001 00 Insulator Carburetor 1 27 46 030100 01 Crankcase 1 88 46 130003 20 Gasket Carburetor 1 28 45 127000 02 Oil Level Sensor 1 89 46 131000 22 Carburetor...

Page 18: ...sher 12 5 20 2 Drain Bolt 1 87 45 130001 00 Insulator Carburetor 1 27 48 030100 00 Crankcase 1 88 46 130003 20 Gasket Carburetor 1 28 45 127000 02 Oil Level Sensor 1 89 48 131000 11 Carburetor 1 29 1...

Page 19: ...122 190004 01 Pinch 1 83 5 1120 013 Receptacle 2 25 1 93 05 Spring Washer 5 5 84 1 819 0414 2 Bolt and Washer Assembly M4 x 14 8 26 1 5783 0520 Bolt M5 x 20 1 85 1 6177 1 04 2 Nut M4 8 27 122 190400...

Page 20: ...K BLUE GREEN RED WHITE Br WHITE BLUE GREEN YELLOW WHITE GREEN BROWN BLACK WHITE B W W L G Y W G B G BLACK GREEN B Y ENGINE BLOCK GENERATOR BLOCK SPARKING PLUG IGNITION COIL OIL LEVEL SW CONTROL BOX BL...

Page 21: ......

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