Champion 100387 Operator'S Manual Download

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ENGLISH

100387

# Part Number

Description

Qty

110 1.823.0408.1

Screw, M4 x 8, Black

111 100387.21

Control Panel Assembly

112 83.130200.01

Pull Choke Assembly

113 83.070001.01

Knob, Fuel Valve

114 1.9074.4.0414.1

Screw/Washer Assembly
M4 x 14, Black

115 5.1110.005

Receptacle, DC 12V

116 83.210001.00.3

Connect Port, 125V/25A, Red

117 83.210001.00.1

Connect Port, 125V/25A, Black

118 83.01.47.45

Control Panel, Yellow

119 5.1200.908

8-amp Circuit Breaker,
Push Button

120 5.1120.027

Receptacle 5-20R, Duplex,
CSA

121 1.6177.1.04.1

Lock Nut M4, Flange, Black

122 100387.21.10

Wire Assembly

123 83.210002.06

Control Box

124 122.210003.01

Grommet

125 1.9074.4.0512

Screw/Washer Assembly,
M5 x 12

126 1.9074.1.0535

Screw/Washer Assembly,
M5 x 35

127 5.1210.930

30-amp Circuit Breaker,
Push Button

128 5.1210.920

20-amp Circuit Breaker,
Push Button

129 1.818.0514.3

Screw, M5 x 14, Green

130 83.210016.00

Speed Limiter

131 5.1120.023

Receptacle L5-30R, CSA

132 5.1000.002.1

Ignition Switch, Black

133 5.1010.003.1

Switch, Economy, Black

134 1.5783.0520.3

Bolt, M5 x 20, Green

135 1.862.05

Lock Washer, Ø5, Toothed

136 1.97.1.05.3

Washer, Ø5, Green

137 1.93.05.3

Lock Washer, Ø5, Green

138 1.6170.05.3

Nut M5, Green

139 9.1700.003

Plug, USB 5V/2.1A

140 9.1600.012

Cables, 12V, 2m

141 9.3000.016

RV Adaptor Plug

Summary of Contents for 100387

Page 1: ...nt y T wo Year Limited Warrant y d e d e u x a n s d e d e u x a n s G a r a n t í a l i m i t G a r a n t í a l i m i t T h ree Year Limited Warran t y T h ree Year Limited Warran t y G a r a n t í a l i m G a r a n t í a l i m d e t r o i s a n s d e t r o i s a n s T wo Year Limited Warrant y G a rantie limitée de deux a n s T wo Year Limited Warrant y G a rantie limitée de deux a n s O ne Year...

Page 2: ...cover Parts Ordering Mon Fri 8 30 AM 5 00 PM PST PDT Toll free 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed it may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperature...

Page 3: ...ngine 13 Do Not Overload Generator 13 Power Management 14 Overload Operation 14 Parallel Operation 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Adjustments 16 Maintenance Schedule 16 Generator Maintenance 17 Cleaning 17 Storage 17 Short Term Storage up to 1 year 17 Long Term Storage over 1 year 17 Removing f...

Page 4: ... completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE highly values how our products are designed manufactured operated and serviced and also highly values your safety and the safety of others we would like you to take the time to review this product manual and other product m...

Page 5: ...us situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation w...

Page 6: ...er GFCI in damp areas and areas containing conductive material such as metal decking Use approved transfer equipment to isolate generator from your electric utility and notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact...

Page 7: ...sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements WARNING Fuel and fuel vapours are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or lacera...

Page 8: ...manual Para evitar daños al motor el parachispas debe de limpiarse CADA 100 HORAS Para un plan de mantenimiento vea el manual del propietario Pour prévenir les dommages au moteur le pare étincelles devrait être nettoyé TOUTES LES 100 HEURES Pour le calendrier d entretien consulter le manuel du propriétaire GN OP T 004 2 131 x 19 mm BLACK DANGER NEVER use inside a home or garage EVEN IF doors and w...

Page 9: ...function of the controls and features Save this manual for future reference 1 Fuel Cap Remove to add fuel 2 Recoil Starter Used to start the engine 3 Power Panel See Power Panel section 4 Foldaway Handle Generator Controls and Features 1 5 6 4 7 2 3 5 Muffler 6 Maintenance Cover 7 Never Flat Wheel 8 Carrying Handle 8 ...

Page 10: ...operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 10 Output Light Remains ON during normal operating conditions Shuts OFF when generator is overloaded 11 Overload Indicator Light This light turns ON when the generator is overloaded and will cut power to the receptacles 12 Oil Warning Light Check oil level when this light turns on Engine will not run when indicator is lit 13 Engin...

Page 11: ... Automotive Style Battery Charger Cables 1 RV Adapter 1 ECO The below symbols are located on the generator power panel Familiarize yourself with these symbols for quick reference of the components and their function Engine On Fuel Valve On Economy Mode Output Ground Engine Switch Overload Parallel Engine Stop Low Oil Press to reset circuit breakers Fuel Valve Fuel Valve Off Direct Current RESET ...

Page 12: ...ften during the break in period Refer to the Maintenance section for recommended service intervals NOTE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE Add Engine Oil Cont d We consider the first 5 hours of run time to be the break in period for the unit During the break in period stay at or below 50 of the runni...

Page 13: ...the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank CAUTION Pouring fuel too fast through the fuel screen may result in blow back of fuel at the operator while filling WARNING Add Fuel Cont d Our engines work well with 10 or less ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends...

Page 14: ... DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider wind and air currents when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical appliance in wet conditions such as rai...

Page 15: ...r power from utility power and must comply with all applicable laws and codes NOTE Operation Starting the Engine Cont d Economy Control Switch The Economy Control switch can be activated in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output allowing the engine speed to idle during periods of non use The engine speed automatically returns...

Page 16: ...ce and cause a potential fire hazard WARNING Do not operate a device while it is plugged in to the 12V DC outlet Prolonged exposure to engine exhaust can cause serious injury or death WARNING 12V DC Outlet Battery Charging 1 Before connecting the battery charging cable to a battery that is installed in a vehicle disconnect the vehicle battery ground cable from the negative battery terminal 2 Plug ...

Page 17: ... by adjusting the engine At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative...

Page 18: ...ine at 1 877 338 0999 NOTE Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establishment or individual NOTE Never operate a damaged or defective generator WARNING Tampering with the factory set governor will void your warranty WARNING Improper maintenance will void your warranty WARNING Oil Cont d 0 7 0 8 mm 0 028 0 031 in On...

Page 19: ...ced owners or Champion Power Equipment certified dealers Maintenance and Storage Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot environments Every 100 hours or every season Change oil Clean Adjust spark plug Check Adjust valve clearance Clean spark...

Page 20: ...clog the carburetor if it isn t used or drained within 2 weeks Long Term Storage over 1 year For storage over 1 year the fuel tank and carburetor must be completely drained of gasoline 1 Be sure all appliances are disconnected from the generator 2 Add a properly formulated fuel stabilizer to the fuel tank 3 Run the generator for 10 minutes so the treated fuel cycles through the fuel system and car...

Page 21: ...cess involves technically advanced tasks For assistance please call our Technical Support line at 1 877 338 0999 If the fuel tank and carburetor were properly emptied of all fuel prior to the generator being stored follow the below steps when removing from storage 1 Add fuel to the generator according to Add Fuel 2 With the engine switch in the OFF position turn the fuel valve to the ON position A...

Page 22: ...ase reference the following chart for recommended oil types for use in the generator SPECIFICATIONS An Important Message About Temperature Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the p...

Page 23: ... BLACK BLUE GREEN RED WHITE Br WHITE BLUE GREEN YELLOW WHITE GREEN BROWN BLACK WHITE B W W L G Y W G GENERATOR ENGINE G RECEPTACLE AC COIL SUB COIL W B W O O B W C W Y O Y L C B Y Y R R R Y Y R W B L TCI UNIT R R G Y G Y G Y C CARNATION A AMETHYST O ORANGE OUTPUT PANEL Y 120V 5 20R R W R R R W G Y B B G B O O W L C C C 120V L5 30R G Y CIRCUIT BREAKER 20A CIRCUIT BREAKER 30A R W Red Black W R FUSE ...

Page 24: ...9 60 61 62 63 64 65 66 67 68 69 71 73 72 75 76 77 79 80 83 84 85 86 87 88 89 90 91 92 93 94 95 6 7 97 98 99 100 101 102 103 105 106 107 108 74 78 109 110 13 104 48 2 2 2 15 5 5 7 7 11 32 45 45 46 73 38 44 38 22 96 33 139 73 81 82 140 111 112 113 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 29 30 31 31 31 31 30 141 114 114 70 18 19 ...

Page 25: ... x Ø19 3 x 8 2 52 1 5789 0612 1 Flange Bolt M6 x 12 Black 4 53 83 200704 02 2 Bracket Right Black 1 Part Number Description Qty 54 2 03 001 Bushing Ø13 3 x Ø19 3 x 2 2 55 2 03 002 Washer Ø13 x Ø20 x 2 5 2 56 2 08 002 Bolt M8 x 28 2 57 83 200701 04 2 Handle Right Black 1 58 2 02 002 Nut M6 T Style 2 59 83 200705 01 2 Handle Upper Black 1 60 83 200705 02 2 Handle Lower Black 1 61 1 9074 3 0512 1 Scr...

Page 26: ...4 122 100387 21 10 Wire Assembly 1 123 83 210002 06 Control Box 1 124 122 210003 01 Grommet 1 125 1 9074 4 0512 Screw Washer Assembly M5 x 12 2 126 1 9074 1 0535 Screw Washer Assembly M5 x 35 1 127 5 1210 930 30 amp Circuit Breaker Push Button 1 128 5 1210 920 20 amp Circuit Breaker Push Button 1 129 1 818 0514 3 Screw M5 x 14 Green 2 130 83 210016 00 Speed Limiter 1 131 5 1120 023 Receptacle L5 3...

Page 27: ...24 100387 ENGLISH PAGE INTENTIONALLY LEFT BLANK ...

Page 28: ...75 74 73 48 49 50 51 52 54 56 57 58 59 62 61 63 64 66 68 69 72 33 32 29 30 28 26 25 47 46 45 44 43 42 41 40 38 37 36 95 92 99 98 91 90 89 88 24 23 21 20 19 18 17 16 15 14 13 12 1 2 3 4 5 6 7 8 9 10 11 39 34 60 78 79 80 83 84 55 5 5 22 93 94 27 35 103 102 101 67 65 70 71 100 31 53 35 ...

Page 29: ... 08 037 Bolt M10 1 25 25 Drain 1 52 83 030009 01 Gasket Cylinder Head 1 53 2 04 003 Dowel Pin Ø10 x 14 2 54 83 040006 01 Valve Exhaust 1 55 83 040002 01 Valve Intake 1 56 2 01 017 Stud Bolt M6 x 32 2 57 83 010100 01 Cylinder Head 1 58 2 15 002 Spark Plug F6RTC 1 Part Number Description Qty 59 83 040017 01 Oil Seal Valve 1 60 83 040004 01 Guide Plate Push Rod 1 61 1 5789 0865 Flange Bolt M8 x 65 2 ...

Page 30: ... proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open R...

Page 31: ...equired to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force majeure events beyond the manufacturer s control Problems caused by parts that are not origina...

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