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ENGLISH

 

100192

TROUBLESHOOTING

Problem

Cause

Solution

Chemical pump will not start

No fuel

Add fuel

Faulty spark plug

Replace spark plug

Chemical pump will not start; Chemical 
pump starts but runs roughly

Low oil level

Fill crankcase to the proper level; place 
water transfer pump on a flat, level surface

Choke in the wrong position

Adjust choke

Spark plug wire loose

Attach wire to spark plug

Water pump shuts down during operation

Out of fuel

Fill fuel tank

Low oil level

Fill crankcase to the proper level; place 
water transfer pump on a flat, level surface

Chemical pump overheating or performing 
poorly

Strainer or hose clogged

Remove debris from strainer or hose

Pump not primed

Re-prime pump

Suction hose out of water

Place suction hose under the surface of 
the water

Head limit exceeded

Relocate pump so suction head is less 
than discharge head (maximum 98 feet)

Air leak

Tighten connectors and clamps or replace 
seal packing

Pump will not draw water

Water not added to pump

Review “Priming the Pump” section of this 
manual

Hose clamps on inlet hose are not tight

Even small pinhole leak can result in 
vacuum loss preventing pump from 
priming. Check hose clamps to ensure 
they are tight. Adjust clamp position if 
necessary. 

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[email protected]

Summary of Contents for 100192

Page 1: ...0670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA REV 100192 20180831 100192 MODEL NUMBER 2 INCH CH...

Page 2: ...N IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your pro...

Page 3: ...e Engine 11 Operation at High Altitude 11 Maintenance and Storage 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Flushing the Pump 13 D...

Page 4: ...the accuracy and completeness of the information in this manual and we reserve the right to change alter and or improve the product and this document at any time without prior notice Since CPE CET hi...

Page 5: ...situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result i...

Page 6: ...operating your chemical pump Failure to follow instructions could result in serious injury or death WARNING DO NOT pump gasoline and fuel oil mixtures detergents acids beverages fertilizers or any ot...

Page 7: ...RNING DO NOT pump salt sludge sewer sea or any other type of water containing solid material WARNING Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause sever...

Page 8: ...Oil Filler Cap Check and fill engine oil level 8 Drain Plug 9 2 in 5 1 cm Inlet 2 in 5 1 cm NPT inlet connector 10 Throttle Lever Used to adjust engine speed 11 Choke lever Used to start the engine 12...

Page 9: ...GLISH CONTROLS AND FEATURES Parts Included Your model 100192 gasoline powered chemical pump ships with the following parts Other Oil Funnel 1 2 in 5 1 cm 90 Degree Fitting 1 2 in 5 1 cm Straight Fitti...

Page 10: ...as needed Check oil often during the break in period Refer to the Maintenance section for recommended service intervals NOTE Once oil has been added a visual check should show oil about 1 2 threads fr...

Page 11: ...mulated to work with ethanol blend fuels Any damages or hazards caused by using improper fuel improperly stored fuel and or improperly formulated stabilizers are not covered by manufacture s warranty...

Page 12: ...s is recommended Pump output will be affected by the type length and size of the suction and discharge hoses The pumping height also known as the total head is the distance from the water level to the...

Page 13: ...Engine 1 Make certain the chemical pump is on a flat level surface 2 Flip engine switch A to ON position 3 Rotate the fuel valve B to the ON position 4 Move the choke lever C to the Choke position 5 M...

Page 14: ...ion above sea level This is a natural trend and cannot be changed by adjusting the engine At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel...

Page 15: ...6 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility Oil Cont d 0 7 0 8 mm 0 028 0 031 in Once oil has been added a visual...

Page 16: ...elines Flushing the Pump Flush the pump with clean water after each use is advised This will help to extend the life of the pump as some materials pumped may leave residue that could corrode parts bui...

Page 17: ...me make sure that the Engine Switch and the Fuel Valve are set in the OFF position DANGER Our engines work well with 10 or less ethanol blend fuels When using blended fuels there are some issues worth...

Page 18: ...ating or performing poorly Strainer or hose clogged Remove debris from strainer or hose Pump not primed Re prime pump Suction hose out of water Place suction hose under the surface of the water Head l...

Page 19: ...haust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6...

Page 20: ...17 ENGLISH 100192 Parts Diagram SPECIFICATIONS 1 2 3 4 5 6 9 11 12 13 14 16 1 1 19 20 3 21 24 25 26 2 2 29 15 22 23 30 31 32 10...

Page 21: ...Cover Impeller 1 14 1 845 3516 Screw ST3 5 x 16 2 15 1 845 4845 Screw ST4 8 x 45 1 16 222 251105 01 Valve One Way 1 17 222 251111 01 Seal Base Pump 1 18 222 251101 01 Body Pump 1 19 222 251403 01 Seal...

Page 22: ...2 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 100 101 102 103 104 105 106 107 1...

Page 23: ...1 66 23 040006 00 Valve Exhaust 1 67 26 080400 00 Air Guide Lower 1 68 2 15 002 F6RTC Spark Plug F6RTC 1 69 1 5789 0860 Flange Bolt M8 x 60 4 Part Number Description Qty 70 23 040017 00 Oil Seal Valv...

Page 24: ...connected incorrectly to any electrical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions...

Page 25: ...system is warranted for two years subject to provisions set forth below If during the warranty period an emission related part on your engine is defective in materials or workmanship the part will be...

Page 26: ...eplacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part...

Page 27: ...ister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or o...

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