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REV 92221-20120417

ENGLISH

 

92221

MAINTENANCE ANd STORAGE

The owner/operator is responsible for all periodic 
maintenance .

Complete all scheduled maintenance in a timely manner . 
Correct any issue before operating the log splitter .

Improper maintenance will void your warranty .

For service or parts assistance, contact our help line 
at 

1-877-338-0999 .

NOTE

Never operate a damaged or defective log splitter .

WARNING

WARNING

Engine Maintenance

To prevent accidental starting, remove and ground spark 
plug wire before performing any service .

Oil

Change oil when the engine is warm . Refer to the oil 
specifi cation to select the proper grade of oil for your 
operating environment .
1 .  Remove the oil drain plug with a 12 mm socket and 

extension .

2 .  Allow the oil to drain completely .
3 .  Replace the drain plug .
4 .  Remove oil fi ll cap/dipstick to add oil .
5 .  Add up to 0 .63 qt (0 .6 L) of oil and replace oil fi ll 

cap/dipstick .

6 .  Dispose of used oil at an approved waste 

management facility .

Spark Plugs

1 .  Remove the spark plug cable from the spark plug .
2 .  Inspect the electrode on the plug . It must be clean 

and not worn to produce the spark required for 
ignition .

3 .  Make certain the spark plug gap is 0 .7 - 0 .8 mm 

(0 .028 - 0 .031 in .) .

Log Splitter Maintenance

Make certain that the log splitter is kept clean and stored 
properly . Only operate the unit on a fl at, level surface in 
a clean, dry operating environment . DO NOT expose the 
unit to extreme conditions, excessive dust, dirt, moisture 
or corrosive vapors .
Inspect all air vents and cooling slots to ensure that they 
are clean and unobstructed .
Check and tighten all bolts and nuts before operating the 
log splitter .
Be sure to confi rm all hose connections and hose clamps 
are tight before each use . It is possible for connections 
to vibrate loose over time .

Air Filter

1 .  Unscrew wing nut to remove the air fi lter cover .
2 .  Unscrew wing nut to remove the air fi lter .
3 .  Separate the foam element and the paper element .
4 .  Tap the paper fi lter element to remove dirt and 

debris . Use compressed air (25 PSI) to clear debris .

5 .  For the foam element: Wash in liquid detergent and 

water . Squeeze thoroughly dry in a clean cloth .

6 .  Saturate in clean engine oil .
7 .  Squeeze in a clean, absorbent cloth to remove all 

excess oil .

8 .  Reassemble the two elements and reattach . Tighten 

wing nut .

9 .  Reattach the air fi lter cover and snap in place .

4 .  Refer to the spark plug recommendation chart when 

replacing the plug .

5 .  Carefully thread the plug into the engine .
6 .  Use the spark plug tool to fi rmly install the plug .
7 .  Attach the spark plug wire to the plug .

0.7 - 0.8 mm

0.028 - 0.031 in.

Once oil has been added, a visual check should show 
oil about 1-2 threads from running out of the fi ll hole .
If using the dipstick to check oil level, DO NOT screw 
in the dipstick while checking .

NOTE

Summary of Contents for 92221

Page 1: ...SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...ation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Log Splitter Maintenance 15 Changing the Hydraulic Oil and Oil Filter 16 Cleaning 17 Main...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...d to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV 9 Tires M...

Page 11: ...l over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten another turn with a wrench to seat the bearing 5 Spin the wheel to distribute grease 6 Loosen the castle...

Page 12: ...on the control valve B 5 Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar 6 Once the bracket on the bottom of the beam is aligned with the tow bar secure...

Page 13: ...ects to the top of the pump sealed by O Ring Because of the male female ends this hose only fits the correct way Suction Hose This is the clear hose that connects the hydraulic tank to the pump inlet...

Page 14: ...a around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel Ad...

Page 15: ...45 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating Log...

Page 16: ...e splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT let the beam drop as it could crush fingers or...

Page 17: ...sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 feet of elevation above sea level This is...

Page 18: ...ored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Inspect a...

Page 19: ...on clockwise Tighten 3 4 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hour...

Page 20: ...an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructi...

Page 21: ...es 40 6 cm Max towing speed 45 MPH 72 KPH Engine 196 cc OHV 4 stroke Cylinder size 4 x 22 63 10 cm x 57 5 cm Cylinder rod size 1 57 inches 4 cm Gear Pump 2 stage Max pressure 3500 psi Max flow capacit...

Page 22: ...6 14 15 7 22 56 55 23 67 24 4 5 36 35 27 34 28 23 32 31 30 29 5 33 37 38 39 40 41 40 52 53 51 50 47 49 48 45 44 54 60 61 63 62 15 65 66 14 69 75 74 73 74 76 77 72 26 71 5 TO A A TO B TO C TO D B C D 6...

Page 23: ...nector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB T 5783 2000 Bolt M8 30 4 43 GB T 6170 2000 Nut M8 9 44 GB T 77 2000 Screw M6 10 1 Part Number Desc...

Page 24: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 25: ...haust 1 70 ST168F II 1080002 G gasket cylinder head 1 71 F6RTC Spark plug 1 72 GB5789 86 FB8 55 Flange bolt 8 55 4 73 ST168F 1040014 oil seal valve 2 Part Number Description Qty 74 ST160F 1040003 spri...

Page 26: ...rea Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris fro...

Page 27: ...t as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded bey...

Page 28: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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