Champion Power Equipment 92221 Owner'S Manual & Operating Instructions Download Page 3

92221

TABLE OF CONTENTS

Introduction

1

Introduction

1

Portable Log Splitter

1

Accessories

1

This Booklet

1

Manual Conventions

2

Safety Rules

3

Training

5

Preparation

5

Operation

6

Maintenance and Storage

6

Controls and Features

7

Log Splitter

7

Assembly

8

Open Shipping Crate

8

1) Install the Hydraulic Oil Filter

8

2) Install the Tow Bar

8

3) Install the Wheels

8

4) Install the Beam

8

5) Install the Cylinder and Wedge

9

6) Install the Engine and Hoses

9

High Pressure Hose

10

Suction Hose

10

Oil Return Hose

10

Add Hydraulic Oil

10

Add Engine Oil

11

Add Engine Fuel

11

Operation

12

Before Each Use Inspect the Log Splitter

12

Towing Log Splitter Safety

12

Log Splitter Location

12

Starting the Engine

13

Stopping the Engine

13

Log Splitter Operation

13

Operation at High Altitude

14

Maintenance and Storage

15

Engine Maintenance

15

Oil

15

Spark Plugs

15

Air Filter

15

Log Splitter Maintenance

15

Changing the Hydraulic Oil and Oil Filter

16

Cleaning

17

Maintenance Schedule

17

Storage

17

Log Splitter Storage

17

Engine stored for Less than 30 Days

17

Engines Stored for Over 30 Days

17

Specifications

18

Log Splitter Specifications

18

Engine Specifications

18

Spark Plugs

18

Maintenance Valve Clearance

18

Hydraulic Oil System

18

Fuel

18

Engine Oil 

18

Parts Diagram

19

Parts List

20

Engine Parts Diagram

21

Engine Parts List

22

Troubleshooting

23

Warranty

24

Warranty Qualifications

24

Repair/Replacement Warranty

24

Do Not Return The Unit To The Place Of  
Purchase

24

Warranty Exclusions

24

Normal Wear

24

Installation, Use and Maintenance

24

Other Exclusions

24

Limits of Implied Warranty and Consequential 
Damage

24

Contact Information

24

Address

24

Customer Service

24

Technical Service

24

22 Ton

LOG SPLITTER

Summary of Contents for 92221

Page 1: ...SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE...

Page 2: ...Asked Questions Tech Bulletins Product Registration or Call our Customer Care Team Toll Free at 1 877 338 0999 We are always working to improve our products Therefore the enclosed product may differ s...

Page 3: ...ation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Log Splitter Maintenance 15 Changing the Hydraulic Oil and Oil Filter 16 Cleaning 17 Main...

Page 4: ...date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures an...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...erious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log splitter is...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...d to 3500 psi 3 Mounting Plates Holds hydraulic cylinder in place 4 Control Valve Handle Controls the movement of the cutting wedge 5 Wedge 6 Splitting Beam 7 Log Catchers 8 Engine 196cc OHV 9 Tires M...

Page 11: ...l over the axel on the hydraulic oil tank 4 Install the castle nut and tighten by hand Tighten another turn with a wrench to seat the bearing 5 Spin the wheel to distribute grease 6 Loosen the castle...

Page 12: ...on the control valve B 5 Hold the top of the beam by the cylinder mount and carefully rotate the beam toward the tow bar 6 Once the bracket on the bottom of the beam is aligned with the tow bar secure...

Page 13: ...ects to the top of the pump sealed by O Ring Because of the male female ends this hose only fits the correct way Suction Hose This is the clear hose that connects the hydraulic tank to the pump inlet...

Page 14: ...a around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel Ad...

Page 15: ...45 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 5 Always disconnect the log splitter from the towing vehicle before operating Log...

Page 16: ...e splitting position with the engine running Contact with the muffler can cause serious burns Always make sure the beam is in the locked position DO NOT let the beam drop as it could crush fingers or...

Page 17: ...sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 feet of elevation above sea level This is...

Page 18: ...ored properly Only operate the unit on a flat level surface in a clean dry operating environment DO NOT expose the unit to extreme conditions excessive dust dirt moisture or corrosive vapors Inspect a...

Page 19: ...on clockwise Tighten 3 4 1 turn after the gasket makes contact 8 Reinsert and screw in the tank drain plug Tighten but do not over tighten B A C Change the hydraulic oil filter after the first 50 hour...

Page 20: ...an air compressor 25 PSI to clear dirt and small debris Wipe all metal parts with an oily rag to help prevent rust and corrosion Storage Refer to the Maintenance section for proper cleaning instructi...

Page 21: ...es 40 6 cm Max towing speed 45 MPH 72 KPH Engine 196 cc OHV 4 stroke Cylinder size 4 x 22 63 10 cm x 57 5 cm Cylinder rod size 1 57 inches 4 cm Gear Pump 2 stage Max pressure 3500 psi Max flow capacit...

Page 22: ...6 14 15 7 22 56 55 23 67 24 4 5 36 35 27 34 28 23 32 31 30 29 5 33 37 38 39 40 41 40 52 53 51 50 47 49 48 45 44 54 60 61 63 62 15 65 66 14 69 75 74 73 74 76 77 72 26 71 5 TO A A TO B TO C TO D B C D 6...

Page 23: ...nector Of Pump 1 39 PMJ22J 14 Gear Pump 1 40 JB T 8870 1999 Clamp d40 2 41 PMJ22G 17 Oil Pipe 1 42 GB T 5783 2000 Bolt M8 30 4 43 GB T 6170 2000 Nut M8 9 44 GB T 77 2000 Screw M6 10 1 Part Number Desc...

Page 24: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 25: ...haust 1 70 ST168F II 1080002 G gasket cylinder head 1 71 F6RTC Spark plug 1 72 GB5789 86 FB8 55 Flange bolt 8 55 4 73 ST168F 1040014 oil seal valve 2 Part Number Description Qty 74 ST160F 1040003 spri...

Page 26: ...rea Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris fro...

Page 27: ...t as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this log splitter is deemed to have been misused neglected involved in an accident abused loaded bey...

Page 28: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

Reviews: