Champion Power Equipment 500887 Operator'S Manual Download

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100624 - 9 TON FULL BEAM LOg SPLiTTER

SPECiFiCATiONS

Part Number

Description

Qty.

90001-0614-0101

Hexagon Flange Bolt,
M6 x 14,
Blue White Zinc

37060-Z510140-0001

Engine oil Sensor, W/O
Nut

90305-Z010210-0101

Hexagon Flange Nut,
M10, Blue White Zinc

90001-0625-0101

Hexagon Flange Bolt,
M6 x 25,
Blue White Zinc

90001-0610-0101

Hexagon Flange Bolt,
M6 x 10,
Blue White Zinc

90001-0620-0101

Hexagon Flange Bolt,
M6 x 20,
Blue White Zinc

90001-0608-0101

Hexagon Flange Bolt,
M6 x 8,
Blue White Zinc

17001-Z510110-0000

Air Cleaner Gasket

17151-Z0M0110-0000

Air Cleaner Element

14200-Z0M0110-00A0

Camshaft Assembly

90502-0812-00A0

Pin, 8 x 12

90305-0600-3101

Hexagon Flange Nut,
M6, Blue White Zinc

16072-Z010110-0001

Governor Support Bolt,
M6 x 21,
Blue White Zinc

90404-0600-03

Washer

80V-001

Cylinder Head
Subassembly

16112-Z510210-0000

Seal Ring, Float

16161-Z150810-0000

Main Jet, Standard

16161-Z150510-0000

Main Jet, Altitude
3000-6000 Feet

16161-Z150210-0000

Main Jet, Altitude
6000-8000 Feet

90681-Z510210-0000

Seal Ring

16730-Z0M0110-00A0

Fuel Tank Cap

16652-Z0M0110-00A1

Fuel Filter

16620-Z510611-H2A0

Fuel Tank

35540-Z0M0110-0000

Stop Engine Switch
Subassembly

35541-Z0M0110-0000

Stop Engine
Connecting Wire

35555-Z0M0110-0000

Switch Connector
Grounding Wire

16680-Z010210-0000

Fitting, Fuel Tank

Part Number

Description

Qty.

90685-Z080110-00A1

Clamp, Ø8.5 x 0.6 x 8

30431-Z010110-0000

Rubber Jacket,
Ø9.5 x Ø11 x 90, Black

16614-Z0M0110-00A0

Fuel Tank Shield

18001-Z510110-00A0

Exhaust Gasket

90303-0800-3101

Hexagon Nut, M8,
Blue White Zinc

18100-Z0M0710-00A0

Muffler Assembly

90001-0616-0109

Hexagon Flange Bolt,
M6 x 16,
Blue White Zinc

90102-0616-A3

Hexagon Socket Cap
Screw, M6 x 16,
Blue White Zinc

90684-Z010310-0001

Clip

12111-Z0M0110-0000

Inlet Valve

12121-Z0M0110-0000

Exhaust Valve

100

90684-Z030120-0001

Clip

101

90684-Z080110-0001

Clip

500887

Summary of Contents for 500887

Page 1: ...ecautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and il...

Page 2: ......

Page 3: ...20 Before Each Use Inspect the Log Splitter 20 Log Splitter Location 20 Starting the Engine 21 Stopping the Engine 21 Log Splitter Operation 21 Maintenance 22 Cleaning the Log Splitter 22 Changing the...

Page 4: ...liminate any danger The instructions or warnings they give are not substitutes for proper accident prevention measures DANgER DANGER indicates a hazardous situation which if not avoided will result in...

Page 5: ...away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNiNg O...

Page 6: ...kickback WARNiNg In most provinces or states towing on public streets is either prohibited or would require licensing and lighting modifications to the log splitter Please check with your local author...

Page 7: ...r DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve is in...

Page 8: ...e It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs o...

Page 9: ...for outside parties without the explicit consent of Champion Power Equipment Fuel C aVERTISSEMENT aDVERTENCIa WaRNING DO NOT TOUCH Exhaust gases muffler and engine components are extremely HOT and ca...

Page 10: ...face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protective glo...

Page 11: ...log splitter Do not split logs against the grain Split logs end to end in the direction of the grain only Toxic Fumes The engine exhaust from this product contains chemicals known to the state of Cali...

Page 12: ...og splitter outside and far away from windows doors and intake ventilation covers 1 Check oil level Recommended oil is 10W 30 2 Check gasoline level When adding gasoline use a minimum octane rating of...

Page 13: ...c cylinder in place 6 Wheels 7 hydraulic Oil Dipstick Check and add Hydraulic oil 8 hydraulic Cylinder Converts hydraulic pressure into linear force 9 Control Valve handle Controls the movement of the...

Page 14: ...LS AND FEATURES 16 muffler 17 Choke 18 air Filter 19 Recoil Starter 20 Engine Off Switch 21 Oil Drain Bolt 22 Engine Oil Fill Cap Dipstick on each side 23 Gasoline Tank 0 3 gal 1 3 L 24 Gasoline Tank...

Page 15: ...ck washer 8 4 Engine Oil Funnel 1 n a n a Beam 1 Bolt M10 20 4 1 8mm allen wrench Lock Washer 10 4 n a Ram Bracket 1 Bolt M10 60 1 1 16mm wrench or socket Lock nut M10 1 1 17mm wrench Cylinder 1 Bolt...

Page 16: ...the mounting holes on the beam bracket 3 Place the M8 25 bolt 24 through the hole 4 Place a 8 washer 27 and 8 lock washer 26 on the end of the bolt 5 Install the M8 nut 25 on the bolt and tighten Do n...

Page 17: ...Lock Washers 22 and 10 Washers 21 NOTiCE The recoil side of the engine should point the same direction as the beam as shown 20 23 22 21 install the Bracket 1 Slide the ram bracket 2 over the rod on th...

Page 18: ...rovided hose clamps connect one end of the clear oil hose to the hydraulic oil tank C just beneath the beam and the other end to the pump inlet on the side of the pump D Securely tighten the clamps on...

Page 19: ...he break in period synthetic lubricant can be used but is not required Adjusting throttle setting will increase decrease engine speed helping to seat piston rings Avoid bogging or lugging the engine d...

Page 20: ...manufacturer s warranty It is advisable to always shut off the gasoline supply run the engine to starvation and drain the tank when the equipment is not in use for more than 30 days 1 Use clean fresh...

Page 21: ...ate or let anyone else operate the log splitter while under the influence of alcohol drugs or medication NEVER leave the log splitter unattended while the engine is running DO NOT change the splitting...

Page 22: ...If the engine will not be used for a period of two 2 weeks or longer please see the Storage section for proper engine and fuel storage 1 Turn the engine switch to the OFF position Log Splitter Operat...

Page 23: ...dic maintenance Complete all scheduled maintenance in a timely manner Correct any issue before operating the log splitter For service or parts assistance contact our Technical Support Team at 1 877 33...

Page 24: ...excess oil 6 Place the filter in the assembly 7 Reattach the filter cover by inserting the tabs on the side closest to the fuel tank then pivot the other side into place Ensure that the filter cover...

Page 25: ...echnical Support Team at 1 877 338 0999 to locate the nearest CPE certified service dealer for your log splitter or engine maintenance needs EVERY 8 hOURS OR DaILY Check engine and hydraulic oil level...

Page 26: ...rosion 4 Wipe the beam and wedge with an oily rag to prevent rust and corrosion Engine Stored for Less than 30 Days 1 Allow the engine to cool completely before storage 2 Clean engine according to the...

Page 27: ...ic oil and log splitter performance Change the type of hydraulic oil used based on temperature shown in Recommended Hydraulic Oil Type table 20 0 20 40 60 Ambient temperature Recommended Hydraulic Oil...

Page 28: ...27 100624 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Parts Diagram 500887...

Page 29: ...4 22 G93 1987 10 Lock washer 10 8 23 G5781 2000 M10 20 Bolt M10 20 4 24 G5780 2000 M8 25 Bolt M8 25 2 Part Number Description Qty 25 G41 2000 M8 Nut M8 5 26 G93 1987 8 Lock washer 8 12 27 G95 2000 8...

Page 30: ...15 16 17 18 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 61 62 63 64 65 66 67 68 74 75 76 77 78 79 80 81 82 16 13 41 35 60 66...

Page 31: ...9 005 Circlip 16 1 2 42 12 050003 01 Pin Piston 1 43 11 050303 00 Ring Oil 1 44 11 050302 00 Ring Second Piston 1 45 11 050301 00 Ring First Piston 1 46 12 030009 01 V2 Gasket Cylinder Head 1 47 12 01...

Page 32: ...Fuel Tank 1 8 mm 1 92 23 070303 00 Support Filter 1 93 23 070301 00 Fuel Filter Fuel Tank 1 94 12 071000 00 1 Fuel Tank 1 5 L 1 95 111 070300 01 Fuel Filter Fuel Pipe 1 96 2 06 018 Clamp 10 5 b8 1 97...

Page 33: ...32 100624 9 TON FULL BEAM LOg SPLiTTER SPECiFiCATiONS Engine Parts Diagram R80 V B01DY 100 101 500887...

Page 34: ...8002 Z0M0110 0000 Starter Pulley 1 31 30028 Z510110 0001 Shroud Shield 1 32 16520 Z510220 0100 Throttle Control Assembly Blue White Zinc 1 Part Number Description Qty 33 28110 Z0M0110 H300 Shroud 1 34...

Page 35: ...oat 1 80 16161 Z150810 0000 Main Jet Standard 1 16161 Z150510 0000 Main Jet Altitude 3000 6000 Feet 1 16161 Z150210 0000 Main Jet Altitude 6000 8000 Feet 1 81 90681 Z510210 0000 Seal Ring 1 82 16730 Z...

Page 36: ...or further technical support Technical Support Team Mon Fri 8 30 AM 5 00 PM PST PDT Toll Free 1 877 338 0999 support championpowerequipment com WARRANTY This product has a 1 year limited warranty Repa...

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