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100218

OPERATION

General Tips for Safe Operation

Your 100218 winch is rated at a 3,000 lb.      
(1361 kg) capacity in first layer (max) when 
spooling the first rope layer on the drum. Overloads 
can damage the winch, motor and/or wire rope. For 
loads over 1,500 lb. (680 kg) we recommend the 
use of the pulley block/snatch block to double the 
wire rope line. This will aid in two ways:
(a)  reduce the number or rope layers on the drum, 

as well as,

(b)  reduce the load on the wire rope by as much 

as 50%.

When doubling the line back to the vehicle,
attach to the tow hook, frame or other load bearing 
part. The vehicle engine should be kept running 
during operation of the winch to minimize battery 
drain and maximize power and speed of the winch. 
If the winch is used for a considerable time with 
the engine off the battery may be drained and too 
weak to restart the motor.
Get to know your winch before you actually need to 
use it. We recommend that you set up a few test 
runs to familiarize yourself with rigging techniques, 
the sounds your winch makes under various loads, 
the way the cable spools on the drum, etc.
Inspect the wire rope and equipment before each 
use. A frayed or damaged rope shall be replaced 
immediately. Use only manufacturer’s identical 
replacement rope with the exact specifications.
Inspect the winch installation and bolts to ensure 
that all bolts are tight before each operation. Store 
the remote control inside your vehicle in a place 
that it will not be damaged.
Any winch that appears to be damaged in any way, 
is found to be worn, or operates abnormally MUST 
BE REMOVED FROM SERVICE UNTIL REPAIRED. 
It is recommended that the necessary repairs be 
made by a manufacturer’s authorized repair facility.
Pull only on areas of the vehicle as specified by 
the vehicle manufacturer. Only attachments and/
or adapters supplied by the manufacturer are to be 
used.

Self Recovery

Locate a suitable anchor such as a strong tree trunk 
or boulder. Always use a sling as an anchor point.

Your winch is equipped with a roller fairlead to 
help guide the wire rope and to reduce binding on 
short side pulls. Do not winch from an acute angle 
as the wire rope will pile up on one side of the 
drum causing damage to wire rope and the winch.

Short pulls from an angle can be used to straighten 
the vehicle. Long pulls should be done with the wire 
rope at a 90° angle to the winch/vehicle.
When pulling a heavy load, place a blanket or jacket 
over the wire rope 5 to 6 ft. (1.5 to 1.8 m) from the 
hook.

In the event of a broken cable it will dampen the 
snap back. For additional protection open the 
hood of the vehicle. For pulls over 1,500 lb. 
(680 kg), we recommend the use of the snatch 
block/pulley block to double line the wire rope.

This reduces the load on the winch and the strain 
on the rope by approximately 50%.

RIGHT

WRONG

SINGLE LINE

DOUBLE LINE

Summary of Contents for 100218

Page 1: ...NCH 3 000 lb 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA...

Page 2: ...on the cover Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequentl...

Page 3: ...6 Solenoid Contactor Location 6 Install the Rocker Switch 6 Wiring the Winch 7 Wiring Diagram 8 Switch Wiring Diagram 8 Operation 9 General Tips for Safe Operation 9 Self Recovery 9 Winching Techniqu...

Page 4: ...ould like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the produc...

Page 5: ...ous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may resu...

Page 6: ...o not move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Do not us...

Page 7: ...e clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CA...

Page 8: ...tem 6 Mounting Channel 7 Rocker Switch Rocker switch with handlebar mount for powering the rope in or out of your winch drum 8 Solenoid Contactor Power from the vehicle battery flows through the weath...

Page 9: ...completed see wiring section Terminals coming in contact with metal will cause a direct short possibly causing solenoid contactor and or battery damage NOTE Install the Rocker Switch 1 Decide which ha...

Page 10: ...Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive terminal of the motor Blue to the negative terminal of the motor Tighten the terminal nuts on the motor D...

Page 11: ...8 100218 ENGLISH ASSEMBLY Wiring Diagram Switch Wiring Diagram Green Red Ignition Wire Black To Switch and Remote Wiring Negative Positive Negative Blue Positive Yellow Red Black...

Page 12: ...lation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in an...

Page 13: ...vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winch...

Page 14: ...r s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connect...

Page 15: ...Line Speed 12V DC FPM 8 9 7 6 5 3 4 3 MPM 2 7 2 3 1 6 1 3 Motor Current 12V DC A 15 60 120 170 Running Time Minutes 1 1 1 1 Cooling Time Minutes 5 5 5 5 Line Pull and Cable Capacity Per Layer Line of...

Page 16: ...18 SPECIFICATIONS Parts Diagram 30 52 41 55 3 20 54 34 56 45 48 43 44 50 42 51 46 47 49 35 9 53 33 1 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2 3 4 5 6 7 8 10 11 12 13 58 29 40 39 59 CPE 57 37 36...

Page 17: ...0058 R Battery Wires Red 36 in L 8GAUGE 1 250058 B Battery Wires Black 36 in L 8GAUGE 1 31 250059 BF Mounting Plate Black Flat 1 32 250029 BF Roller Fairlead Black Flat 1 33 410022 Yellow Strap 1 Part...

Page 18: ...engaged Move clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is we...

Page 19: ...as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the...

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