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ENGLISH

 

100218

TROUBLESHOOTING

Problem

Cause

Solution

Motor does not turn on

Loose battery cable connections Tighten nuts on all cable connections

Defective switch assembly

Replace switch assembly

Defective motor

Check for voltage at armature port with switch 
pressed. If voltage is present, replace motor

Water has entered motor

Allow to drain and dry. Run in short bursts without 
load until completely dry

Motor runs but cable 
drum does not turn

Clutch not engaged

Move clutch to the "In" position. If problem persists, a 
qualified technician needs to check and repair

Motor runs slowly or 
without normal power

Insufficient current or voltage

The battery is weak, recharge. Run winch with vehicle 
motor running (battery should have a strong charge)

Loose or corroded battery cable 
connections. 

Clean, tighten, or replace

Motor overheating

Winch running time too long

Allow winch to cool down periodically

Motor runs in one 
direction only

Defective switch assembly

Replace switch assembly

For further technical support:

Technical Service

Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
[email protected]

Summary of Contents for 100218

Page 1: ...NCH 3 000 lb 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA...

Page 2: ...on the cover Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequentl...

Page 3: ...6 Solenoid Contactor Location 6 Install the Rocker Switch 6 Wiring the Winch 7 Wiring Diagram 8 Switch Wiring Diagram 8 Operation 9 General Tips for Safe Operation 9 Self Recovery 9 Winching Techniqu...

Page 4: ...ould like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the produc...

Page 5: ...ous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may resu...

Page 6: ...o not move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Do not us...

Page 7: ...e clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CA...

Page 8: ...tem 6 Mounting Channel 7 Rocker Switch Rocker switch with handlebar mount for powering the rope in or out of your winch drum 8 Solenoid Contactor Power from the vehicle battery flows through the weath...

Page 9: ...completed see wiring section Terminals coming in contact with metal will cause a direct short possibly causing solenoid contactor and or battery damage NOTE Install the Rocker Switch 1 Decide which ha...

Page 10: ...Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive terminal of the motor Blue to the negative terminal of the motor Tighten the terminal nuts on the motor D...

Page 11: ...8 100218 ENGLISH ASSEMBLY Wiring Diagram Switch Wiring Diagram Green Red Ignition Wire Black To Switch and Remote Wiring Negative Positive Negative Blue Positive Yellow Red Black...

Page 12: ...lation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in an...

Page 13: ...vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winch...

Page 14: ...r s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connect...

Page 15: ...Line Speed 12V DC FPM 8 9 7 6 5 3 4 3 MPM 2 7 2 3 1 6 1 3 Motor Current 12V DC A 15 60 120 170 Running Time Minutes 1 1 1 1 Cooling Time Minutes 5 5 5 5 Line Pull and Cable Capacity Per Layer Line of...

Page 16: ...18 SPECIFICATIONS Parts Diagram 30 52 41 55 3 20 54 34 56 45 48 43 44 50 42 51 46 47 49 35 9 53 33 1 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2 3 4 5 6 7 8 10 11 12 13 58 29 40 39 59 CPE 57 37 36...

Page 17: ...0058 R Battery Wires Red 36 in L 8GAUGE 1 250058 B Battery Wires Black 36 in L 8GAUGE 1 31 250059 BF Mounting Plate Black Flat 1 32 250029 BF Roller Fairlead Black Flat 1 33 410022 Yellow Strap 1 Part...

Page 18: ...engaged Move clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is we...

Page 19: ...as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the...

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