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100218

 

ENGLISH

OPERATION

Winching Techniques A-Z

(a)  Take time to assess your situation and plan 

your pull.

(b)  Put on gloves to protect your hands.
(c)  Disengage the clutch to allow free- spooling 

and also save battery power.

(d)  Attach the hook strap to the clevis hook.
(e)  Pull out the wire rope to your desired anchor 

point using the hook strap.

(f)  Secure the clevis hook to the anchor point: 

Sling, chain or snatch block. Do not attach 
the hook back onto the wire rope.

(g)  Engage the clutch.
(h)  Connect the remote control to the winch. If 

you are going to control the winch from inside 
your vehicle then pass the remote through an 
open window to avoid the wires being pinched 
in the door.

(i)  Start your engine to ensure power is being 

replenished to the battery.

(j)  Drape a blanket or jacket over the wire 

rope approximately 5 to 6 ft. (1.5 to 1.8 m) 
from the hook. Open the hood for added 
protection.

(k)  Power in the wire rope guiding the wire under 

tension to draw up the slack in the wire. Once 
the wire is under tension, stand clear. Never 
step over the wire rope.

(l)  Double check your anchors and make sure all 

connections are secure.

(m) Inspect the wire rope. Make sure there are at 

least 5 wraps of wire rope around the winch 
drum.

(n)  Clear the area. Make sure all spectators stand 

clear and that no one is directly in front or 
behind the vehicle or anchor point.

(o)  Begin winching. Be sure that the wire rope 

is winding evenly and tightly around the 
drum. The vehicle that is being winched can 
be slowly driven to add assistance to the 
winching process. Avoid shock loads; keep 
the wire rope under tension.

Winching Techniques A-Z Cont’d.

(p)  The vehicle to be winched should be placed 

in neutral and the emergency brake released. 
Only release the brake pedal when under full 
tension. Avoid shock loads to the winch. This 
can damage the winch, rope and vehicle.

(q)  The winch is meant for intermittent use. 

Under full load with a single line rig do not 
power in for more than a minute without 
letting the motor cool down for a few minutes 
and then resume the winching operation.

(r)  The winching operation is complete once the 

vehicle is on stable ground and is able to 
drive under its own power.

(s)  Secure the vehicle. Be sure to set the brakes 

and place the vehicle in park.

(t)  Release the tension on the wire rope. The 

winch is not meant to hold the vehicle for 
long periods of time.

(u)  Disconnect the wire rope from the anchor.
(v)  Rewind the wire rope. Make sure that any wire 

already on the drum has spooled tightly and 
neatly. If not, draw out the wire and re-spool 
from the point where the rope is tight.

(w) Keep your hands clear of the winch drum and 

fairlead as the wire rope is being drawn in.

(x)  Secure the hook and hook strap.
(y)  Disconnect the remote control and store in a 

clean, dry place.

(z)  Clean and inspect connections and mounting 

hardware for next winching operation.

Summary of Contents for 100218

Page 1: ...NCH 3 000 lb 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA...

Page 2: ...on the cover Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequentl...

Page 3: ...6 Solenoid Contactor Location 6 Install the Rocker Switch 6 Wiring the Winch 7 Wiring Diagram 8 Switch Wiring Diagram 8 Operation 9 General Tips for Safe Operation 9 Self Recovery 9 Winching Techniqu...

Page 4: ...ould like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the produc...

Page 5: ...ous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may resu...

Page 6: ...o not move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Do not us...

Page 7: ...e clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CA...

Page 8: ...tem 6 Mounting Channel 7 Rocker Switch Rocker switch with handlebar mount for powering the rope in or out of your winch drum 8 Solenoid Contactor Power from the vehicle battery flows through the weath...

Page 9: ...completed see wiring section Terminals coming in contact with metal will cause a direct short possibly causing solenoid contactor and or battery damage NOTE Install the Rocker Switch 1 Decide which ha...

Page 10: ...Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive terminal of the motor Blue to the negative terminal of the motor Tighten the terminal nuts on the motor D...

Page 11: ...8 100218 ENGLISH ASSEMBLY Wiring Diagram Switch Wiring Diagram Green Red Ignition Wire Black To Switch and Remote Wiring Negative Positive Negative Blue Positive Yellow Red Black...

Page 12: ...lation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in an...

Page 13: ...vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winch...

Page 14: ...r s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connect...

Page 15: ...Line Speed 12V DC FPM 8 9 7 6 5 3 4 3 MPM 2 7 2 3 1 6 1 3 Motor Current 12V DC A 15 60 120 170 Running Time Minutes 1 1 1 1 Cooling Time Minutes 5 5 5 5 Line Pull and Cable Capacity Per Layer Line of...

Page 16: ...18 SPECIFICATIONS Parts Diagram 30 52 41 55 3 20 54 34 56 45 48 43 44 50 42 51 46 47 49 35 9 53 33 1 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2 3 4 5 6 7 8 10 11 12 13 58 29 40 39 59 CPE 57 37 36...

Page 17: ...0058 R Battery Wires Red 36 in L 8GAUGE 1 250058 B Battery Wires Black 36 in L 8GAUGE 1 31 250059 BF Mounting Plate Black Flat 1 32 250029 BF Roller Fairlead Black Flat 1 33 410022 Yellow Strap 1 Part...

Page 18: ...engaged Move clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is we...

Page 19: ...as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the...

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