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Hose Reel Operations Manual

ORDER #:

MODEL #:

SERIAL #:

3900 SERIES

Reelcraft Industries, Inc.  •  2842 E Business Hwy 30, Columbia City, IN 46725

Ph: 800-444-3134 / 260-248-8188  •  Fax: 800-444-4587 / 260-248-2605

Customer Service: 855-634-9109  •  [email protected]  •  www.reelcraft.com

Item #

Description

Quantity Item #

Description

Quantity Item #

Description

Quantity

1

SPINDLE

1

15

SUPPORT SHAFT

1

29

CRANK AND HANDLE ASSEMBLY

1

2

S211-224 O-RING

1

16

S376-59 HEX CAP SCREW (5/16-18 X 2)

1

30

SPROCKET MOTOR

1

3

GOOSENECK

1

17

S85-7 NYLOC NUT (5/16-18)

1

31

MOTOR

1

4

HEAD

2

18

SNAP RING

1

32

INLET

1

5

S339-616 LOCK WASHER 3/8”

36

19

BEARING HOUSING ASSEMBLY

1

33

SEAL AND RING ASSEMBLY

1

6

S347-66 HEX CAP SCREW 3/8”-16 UNC X 1.25”

8

20

DRUM

1

34

S339-516 LOCK WASHER

3

7

S347-69 HEX CAP SCREW 3/8”-16 UNC X 2”

10

21

390610-35 HEAD INSERT

1

35

S347-53 HEX CAP SCREW 5/16”-18 X 3/4”

3

8

S390030-3 SPACER 3/8” X 3/4” LG

4

22

PLATE REINFORCING

1

36

S350-6 WASHER 3/8”

20

9

S390030-1 SPACER 3/8” X 7/16” LG

4

23

COLLAR, LOCKING

2

37

S348-8 NUT NYLOC HEX 3/8”

2

10

S338-6 HEX NUT 3/8”-16 UNC

30

24

S347-65 HEX CAP SCREW 3/8”-16 UNC X 1”

16

38

ROLLER GUIDE ASSEMBLY

1

11

SPROCKET, LARGE

1

25

390798 BEARING 15/16” ID

1

39

IDLER ASSEMBLY / or CLUTCH ASSEMBLY

1

12

GEAR, BEVEL

1

26

PAT888AL CASTING BEARING SPACER

1

40

CHAIN GUARD

1

13

S350-41 WASHER SMALL 3/8”

34

27

FRAME ASSEMBLY

1

41

S347-67 HEX CAP SCREW 3/8”-16 UNC X 1.5”

4

14

TIE ROD

4

28

HANDWIND ASSEMBLY

1

IMPORTANT

Read this manual carefully before installing, 

operating or servicing this equipment.

PERSONAL SAFETY

Personal injury and/or equipment damage may result 

if proper safety precautions are not observed.

WARNING:

 

Even low pressure can 

cause irreparable damage or death.

Exercise extreme caution while 

operating or servicing this equipment.

Summary of Contents for 3900 SERIES

Page 1: ...C X 2 10 21 390610 35 HEAD INSERT 1 35 S347 53 HEX CAP SCREW 5 16 18 X 3 4 3 8 S390030 3 SPACER 3 8 X 3 4 LG 4 22 PLATE REINFORCING 1 36 S350 6 WASHER 3 8 20 9 S390030 1 SPACER 3 8 X 7 16 LG 4 23 COLLAR LOCKING 2 37 S348 8 NUT NYLOC HEX 3 8 2 10 S338 6 HEX NUT 3 8 16 UNC 30 24 S347 65 HEX CAP SCREW 3 8 16 UNC X 1 16 38 ROLLER GUIDE ASSEMBLY 1 11 SPROCKET LARGE 1 25 390798 BEARING 15 16 ID 1 39 IDL...

Page 2: ...ll hose by grasping the hose itself not by the control valve swivel When working around flammable liquids such as solvents paints chemicals or petroleum products ensure that the hose reel and the equipment being serviced is properly grounded Use a grounding hose static wire Use an ohmmeter to check continuity of the grounding circuit Fire and or explosion can result if proper grounding is not achi...

Page 3: ... INLET SWIVELS NOTE Grooved type swivel joint inlet connections must be carefully aligned Two grooved connections correctly installed allow adequate flexibility for smooth rotation 1 Connect grooved coupling onto inlet swivel fitting and inlet supply line 2 Adjust inlet supply line to verify flexibility exists for proper alignment 3 With control valve open fully extend and charge hose to purge sys...

Page 4: ...t adaptor 1 6 Bolt adaptor back in place and re install supply line REPLACING THE MOTOR CAUTION Before replacing the motor remove electrical power and fluid pressure from reel 1 Loosen do not remove bolts 1 securing motor 2 to reel 2 Slide motor and remove chain 3 Remove bolts securing motor 4 Install replacement motor REPLACING THE CHAIN CAUTION Before replacing the chain remove electrical power ...

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