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Hose Reel Operations Manual

Page 4

www.reelcraft.com

REPLACE THE SWIVEL

CAUTION:

 Remove supply line 

pressure before performing the

following procedures.

1.  Remove supply line (2) 

from the swivel (1) or 

inlet.

2.  Remove swivel (1) from 

inlet shaft (3).

3.  Install replacement swivel 

by reversing steps 1 & 2.

REPLACING “U” CUP SEALS ON NORDIC SWIVELS

NOTE:

 For special swivels such as food grade, Catherine style reels, 

and special purpose swivels, see attached exploded drawing and 

parts list for special instructions for swivel repair / replacement.

1.  Remove supply line (3) from inlet adaptor (1).

2.  Remove all three bolts (2).

3.  Pull seal from recess inside of inlet adaptor.

4.  Examine new seal (5) and ring (4) to check for damage.

5.  Moisten face of seal with lubricant and replace into inlet adaptor 

(1).

6.  Bolt adaptor back in place and re-install supply line.

REPLACING THE MOTOR

CAUTION:

 Before replacing the motor, remove electrical power and 

fluid pressure from reel.

1.  Loosen (do not remove) bolts (1) securing motor (2) to reel.

2.  Slide motor and remove chain.

3.  Remove bolts securing motor.

4.  Install replacement motor.

REPLACING THE CHAIN

CAUTION:

 Before replacing the chain, remove electrical 

power and fluid pressure from reel.

1.  Loosen (do not remove bolts securing motor (2) to reel.

2.  Remove chain master-link.

3.  Install replacement chain (1).

4.  Adjust chain tension by moving motor until properly 

obtained. Over tensioning results in reduced motor life. 

Adjust to allow between ¼” and ½” play in chain.

HOW TO ORDER REPLACEMENT PARTS

Please provide the following information:

1.  Model number

2.  Serial number

3.  Part description and/or balloon number listed on the 

front of this manual. 

*Some parts may not be shown, in this case a detailed part 

description will be required.

Summary of Contents for 3900 SERIES

Page 1: ...C X 2 10 21 390610 35 HEAD INSERT 1 35 S347 53 HEX CAP SCREW 5 16 18 X 3 4 3 8 S390030 3 SPACER 3 8 X 3 4 LG 4 22 PLATE REINFORCING 1 36 S350 6 WASHER 3 8 20 9 S390030 1 SPACER 3 8 X 7 16 LG 4 23 COLLAR LOCKING 2 37 S348 8 NUT NYLOC HEX 3 8 2 10 S338 6 HEX NUT 3 8 16 UNC 30 24 S347 65 HEX CAP SCREW 3 8 16 UNC X 1 16 38 ROLLER GUIDE ASSEMBLY 1 11 SPROCKET LARGE 1 25 390798 BEARING 15 16 ID 1 39 IDL...

Page 2: ...ll hose by grasping the hose itself not by the control valve swivel When working around flammable liquids such as solvents paints chemicals or petroleum products ensure that the hose reel and the equipment being serviced is properly grounded Use a grounding hose static wire Use an ohmmeter to check continuity of the grounding circuit Fire and or explosion can result if proper grounding is not achi...

Page 3: ... INLET SWIVELS NOTE Grooved type swivel joint inlet connections must be carefully aligned Two grooved connections correctly installed allow adequate flexibility for smooth rotation 1 Connect grooved coupling onto inlet swivel fitting and inlet supply line 2 Adjust inlet supply line to verify flexibility exists for proper alignment 3 With control valve open fully extend and charge hose to purge sys...

Page 4: ...t adaptor 1 6 Bolt adaptor back in place and re install supply line REPLACING THE MOTOR CAUTION Before replacing the motor remove electrical power and fluid pressure from reel 1 Loosen do not remove bolts 1 securing motor 2 to reel 2 Slide motor and remove chain 3 Remove bolts securing motor 4 Install replacement motor REPLACING THE CHAIN CAUTION Before replacing the chain remove electrical power ...

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