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Connect Door Arm to Trolley

A. Preferred Installation:

Disconnect Trolley by pulling on the red handle and slide towards door. With door closed connect Straight Door

Arm (5) to Trolley (4) with Bolt (3), secure with Nut (1). Connect Curved Door Arm (2) to Door Bracket with Bolt (3)

Secure with Nut (1). Align Straight and Curved Door Arms with a 2 hole overlap connect with Bolt (3), secure with

Nut (1), If Straight Door Arm (5) is too long, cut the end of the Door Arm.

B. Where extra travel distance is required:

With door closed connect Curved Door Arm (2) to Door Bracket with Bolt (3), secure with Nut (1). Lift Curved Door

Arm (2) to meet Trolley, connect door arm to Trolley with Bolt (3), secure with Nut (1).

Connect Electric Power

To avoid installation difficulties, do not run the garage door opener until instructed to do so.

Plug the opener into electric outlets as specified by local wiring codes. The opener light will turn on when power is

connected and remain on for 2-1/2 minutes.

Attach Limit Switches

NOTE:

The limits must be installed as shown. If installed incorrectly the unit will not function properly.

Close garage door by hand. Determine the position of the Close Limit Switch (1) (Long wire) by aligning the center of

trolley and the center of the Limit Switch. The Limit Switches are actuated by a magnet in the Inner Trolley.

Insert bottom tab (5) of Limit Switch (1) into bottom lip of Rail (7). Insert top tab (4) under top lip of Rail (6). Lift limit

assembly against top lip of Rail and tighten screw (8) to secure Close Limit Switch.

Open garage door by hand to the full open position. Pull red handle to open door past Inner Trolley. Determine the

position of the Open Limit Switch (3) (Short Wire) by aligning the center of the Trolley and the center of the Limit Switch.

Insert bottom tab (5) of Limit Switch (1) into bottom lip of rail (7). Insert top tab (4) under top lip of rail (6). Lift limit

assembly against top lip of rail and tighten screw (8) to secure Open Limit Switch.

Insert wires for Limit Switch (9) into top channel of Rail (10). Secure wires with wire clip. the wires must be secured so

they do not interfere with the travel of the Trolley. Activate remote, the opener will operate and reconnect to the door

automatically.

Run opener 2 full travel cycles. If the door reverses in mid travel go to Setting the Force Section. Adjust Limit Switches

as necessary to fully open and close the door without reversing.

Summary of Contents for MotorLift ML500

Page 1: ...TM TM Illustrated Instruction Manual for ML500 Garage Door Operator Chamberlain Australia Pty Ltd PO Box 1446 Lane Cove NSW 1595 www motorlift com au Chamberlain New Zealand Ltd P O Box 100 221 Auckla...

Page 2: ...2...

Page 3: ...r installation reinforcement kit The safety reverse system test is very important Your garage door MUST reverse on contact with a 40mm obstacle placed on the floor Failure to properly adjust the opene...

Page 4: ...red 1 A B Door Types A One Piece Door with Horizontal Track Only B Sectional Door with Curved Track NOTE Unit will not work with One Piece Doors with Horizontal and Vertical Tracks Double Wing Doors o...

Page 5: ...1 1 4 4 1 5 5 4 6 2 2 4 5 4 3 3 5 Assemble Rail Place Rail pieces 1 on a flat surface for assembly Take special note of the raised line on the Rail pieces 4 these lines MUST line up in order for the...

Page 6: ...be installed in the position shown 1 2 3 2 4 7 1 2 1 3 4 4 8 6 Insert Chain Cable into Rail Slide Cable Pulley Bracket 1 into Rail assembly 3 be sure to insert Cable Pulley Bracket as shown Push Cabl...

Page 7: ...pener be installed 2 1m 7 feet or more above the floor where space permits Attach Rail to Unit Turn Rail assembly over Wrap Chain around Drive Sprocket 1 Slide Rail assembly 2 toward unit and into slo...

Page 8: ...ward the opener Mark all of the header bracket holes 5 Drill 4 5 mm 3 16 pilot holes and fasten the header bracket with wood screws 3 For concrete ceiling mount use concrete anchors 6 provided Clearan...

Page 9: ...et Bolts Mark length on ceiling starting at the Header Wall along this point is where the unit will be mounted Lift door to full open position rest opener on door Insert Square Head Screws A into Rail...

Page 10: ...he unit will not function properly Close garage door by hand Determine the position of the Close Limit Switch 1 Long wire by aligning the center of trolley and the center of the Limit Switch The Limit...

Page 11: ...nds All previous codes are now erased Reprogram each Remote or Keyless Entry you wish to use Setting the Force The Force is programmed to operate most doors however if Limits are not able to be set or...

Page 12: ...oor Control optional Insert a small flat head screwdriver into the top of the Wall Control 10 gently pry the cover off Fasten to an inside garage wall with sheet metal screws 8 as follows Install bott...

Page 13: ...en the door will close 2 If closed the door will open 3 If opening or closing the door will stop 4 If partially open the door will move in the opposite direction of last travel 5 If an obstruction is...

Page 14: ...rce Clear any ice or snow from garage floor area where garage door closes If door reverses in fully closed position adjust the Close Limit Repeat safety reverse test after adjustment is complete The n...

Page 15: ...ect abuse wear and tear accident electrical storm excessive use or conditions other than normal domestic use This warranty does not cover any problems with or relating to the garage door or garage doo...

Page 16: ...114A3449 ANZ NOTES...

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