Challenger Lifts Magnum Versymmetric OE-9 Installation, Operation & Maintenance Manual Download Page 7

Page: 7 / 20

Model OE-9

Installation, Operation and Maintenance

Page 7

Rev. 02/1208

A1151_MAGNUM.doc

20) Once cables are routed install the lower

cable trap devices sliding along the inside
edge of the column and under the sheave.

Fig 8

. Note (2) lower cable trap devices are

packaged in the hardware box included with
the lift.

Fig 8 – Cable Trap

YNCHRONIZER

ABLE

DJUSTMENT

This method requires adjusting the cable ends at
the power column only.
21) At the power side carriage adjust the Cable

from Above until the power column carriage
is 1/8” off its locking pawl.

NOTE: The Lower Cable should NOT be tight
before beginning this step.

22) Now adjust the Cable from Below until the

power column carriage contacts its locking
pawl. Grab the back of the locking pawl and
wobble it. Continue tightening until the lock
pawl is tight.

When the cables have been adjusted
properly, neither locking pawl will wobble by
hand

. (tighten the power column lower cable to

tighten the power column locking pawl or the
power column upper cable for the idler column
locking pawl.

23) Tighten the thin Jam Nuts against the Cable

Adjustment Nut.

OWER

NIT

& H

YDRAULIC

OSE

24) Mount Power Unit to power column as shown

Fig 9

. The mounting hardware, (4)

5/16”-18 hex nuts, are pre-installed on power
unit mounting bracket.

5/16"-18 HEX NUT
(4) REQUIRED

Fig 9 –

Power Unit Mounting

25) Attach hydraulic elbow fitting (

in hardware box

)

threading the 9/16-18 O-ring end to power
unit. See

Fig 10

. CAUTION not to damage

rubber O-ring.

BULKHEAD BRANCH TEE

MALE #6 (9/16-18)

SAE (JIC) 37° FLARE

(FACTORY INSTALLED)

BULKHEAD BRANCH TEE

MALE #6 (9/16-18)

SAE (JIC) 37° FLARE

(FACTORY INSTALLED)

BULKHEAD BRANCH TEE

MALE #6 (9/16-18)

SAE (JIC) 37° FLARE

(FACTORY INSTALLED)

BULKHEAD BRANCH TEE

MALE #6 (9/16-18)

SAE (JIC) 37° FLARE

(FACTORY INSTALLED)

Fig 10 –

Hydraulic Hose from Power Unit to

Power Column.

IMPORTANT – To insure proper hose fitting
seal without damage to the fitting follow this
procedure for each hose connection:

Screw

flared fitting on finger tight. Rotate flared fitting 1
1/2 hex flats (90 deg.). Back the flared fitting off
one full turn. Again tighten flared fitting finger
tight, then rotate flared fitting 1 1/2 hex flats (90
deg.).

26) Thread power unit hydraulic hose (22” lg

hardware box

) into elbow on power unit.

Summary of Contents for Magnum Versymmetric OE-9

Page 1: ...ft MODEL OE 9 9 000 LBS CAPACITY 2250 LBS PER ARM 200 Cabel Street P O Box 3944 Louisville Kentucky 40201 3944 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700 Fax 502 587 1933 IMPORTANT READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT ...

Page 2: ...s equally distributed on all four arms Lifting and lowering speeds may vary depending on weight of vehicle USE AS REFERENCE ONLY SEE CHART ABOVE USE AS REFERENCE ONLY SEE CHART ABOVE USE AS REFERENCE ONLY SEE CHART ABOVE USE AS REFERENCE ONLY SEE CHART ABOVE F E E F E F E F G G G G C C C C A D B B D A B D A B D A 144 12 0 MIN TO NEAREST OBSTRUCTION 144 12 0 MIN TO NEAREST OBSTRUCTION 144 12 0 MIN ...

Page 3: ...ur installation Failure by purchaser to provide the recommended mounting surface could result in unsatisfactory lift performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift installation and operation for single phase units it is necessary to have a dedicated cir...

Page 4: ...ANT Always wear safety glasses while installing lift TOOLS MINIMUM REQUIRED a Banding Cutter b Tape measure 16ft c Chalk line d 4ft level e 10 adjustable wrench f Standard open end wrenches 7 16 1 2 2 9 16 2 11 16 3 4 g 5 16 allen wrench h Needle nose pliers i Hammer drill with 3 4 diameter carbide tipped bit j 2lb hammer k Torque wrench 150 foot pounds minimum with 1 1 8 socket l 12 ft Step ladde...

Page 5: ...ue to 150 foot pounds 13 Install Overhead Limit Switch to Power Column using 1 3 8 pivot pin 1 3 8 flat washer and 1 hairpin cotter pin as shown in Fig 4a IMPORTANT switch tube cord is to be oriented above pivot pin as shown below HAIRPIN COTTER PIN PROPER ORIENTATION TUBE CORD MUST BE ABOVE PIVOT PIN FOR 3 8 FLAT WASHER PROPER ORIENTATION 3 8 FLAT WASHER PROPER ORIENTATION ABOVE PIVOT PIN FOR TUB...

Page 6: ... to hole located on bottom side of Idler Column lock pawl and install using 5 8 shoulder bolt and lock nut Fig 6 Attach 3 8 O D spring the same as Power side SYNCHRONIZER CABLES 18 Manually raise the carriages approximately 32 inches to gain access to the cable tie off tabs located on the carriage ladder Insure that the top of the hydraulic cylinder is out of the way but still retained in the open...

Page 7: ...hin Jam Nuts against the Cable Adjustment Nut POWER UNIT HYDRAULIC HOSE 24 Mount Power Unit to power column as shown in Fig 9 The mounting hardware 4 5 16 18 hex nuts are pre installed on power unit mounting bracket 5 16 18 HEX NUT 4 REQUIRED 5 16 18 HEX NUT 4 REQUIRED 5 16 18 HEX NUT 4 REQUIRED 5 16 18 HEX NUT 4 REQUIRED Fig 9 Power Unit Mounting 25 Attach hydraulic elbow fitting in hardware box ...

Page 8: ...between the overhead support plate and the inside wall of the column extension Fig 11b Install hose clamps identical to idler side one hose clamp at the top of the column one at the top of the column extension and one at the end of the overhead Fig 11b Tighten connection at T fitting SNAKE EXCESS HOSE IN OVERHEAD WHEN INSTALLING AT NARROW OR LOWERED SETTING HYDRAULIC HOSE CLAMP WITH 3 8 16 HEX FLA...

Page 9: ...sleeve portion of cable assembly in slot located on tab below lock pawl Fig 12 With one jam nut located on each side of tab adjust the threaded sleeve to begin to pull tension on the O D spring Snug jam nuts by hand THE LOCK RELEASE CABLE ADJUSTMENT IS NOT COMPLETE UNTIL THE LIFT HAS BEEN LOWERED AND FINAL ADJUSTMENTS HAVE BEEN MADE ARM INSTALLATION 36 Lubricate the arm pin or carriage arm pin hol...

Page 10: ...nder rod the cylinder will apear to be leaking SYNCHRONIZING CABLES 46 Cycle lift to insure that latches operate simultaneously Lower lift onto locks and insure that neither lock will wobble it is possible for one carriage to be resting on its lock while the other carriage is being supported by the synchronizing cable LOCK RELEASE CABLE 47 Lower lift to the floor and snap plastic cover over Power ...

Page 11: ...doc 1 5 4 6 Normally Open M Wiring Diagram A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FOR SINGLE PHASE FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1 T9 T6 T7 T4 T8 T5 FOR THREE PHASE M FIELD CONECTIONS Fig 14 Electrical Wiring Diagram ...

Page 12: ...Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts The Owner Employer shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 ...

Page 13: ...ntil both latches are free 3 Disengage the latches by pulling down and holding the lock release lever 4 Lower the vehicle by depressing the lowering valve handle 5 Continue to lower the vehicle until the carriages stop against the base plate Retract the extension arms and park them MAINTENANCE To avoid personal injury permit only qualified personnel to perform maintenance on this equipment The fol...

Page 14: ...3B A1061 2 OVERHEAD CHANNEL END SECTION 4 36074 1 SHUTOFF BAR 5 31129 1 PAD 6 36027 1 OVERHEAD LIMIT SWITCH 7 A1064 2 3 8 DIA x 1 7 8 Lg CLEVIS PIN SHUTOFF BAR 8 40124 2 HAIRPIN COTTER PIN 9 31036 7 3 8 FLAT WASHER 10 A1153 36 3 8 16NC HEX FLG HD C S X 3 4 Lg 11 A1154 38 3 8 16NC HEX FLG NUT 12 A2159 4 3 8 16 x 3 Lg NC HEX FLG HD C S Replace all worn or broken parts with genuine Challenger Lifts I...

Page 15: ...M PART QTY LIFT DESCRIPTION A1135 0 LOCK RELEASE CABLE ASSEMBLY OE 9 A1135 1 LOCK RELEASE CABLE ASSEMBLY OE 9 1 20 A1135 2 1 LOCK RELEASE CABLE ASSEMBLY OE 9 2 21 A1140 2 LOCK PAWL 22 A1133 2 LOCK COVER 23 30020 2 LOCK PIN 5 8 x 1 1 2 Lg SHOULDER BOLT 24 37013 2 LOCK PIN RETAINER 1 2 13NC HEX LOCK NUT 25 37119 1 CLEVIS PIN KIT 26 A1131 2 LOCK SPRING 3 8 O D 27 A1132 1 CABLE SPRING 1 2 O D Idler si...

Page 16: ...LE 37 DEGREE FLARE 39101 024 1 COLUMN EXTENSION HOSE OE 9 1 24 LONG 39 39101 048 1 COLUMN EXTENSION HOSE OE 9 2 48 LONG 40 A1123 I 1 HYD HOSE ASSEMBLY IDLER COLUMN 326 LONG 41 A1122 12 7 HOSE CLAMP 42 16138 2 CYLINDER 68 STROKE X 2 BORE 43 A1121 2 STRAIGHT ADAPTER 9 16 MALE O RING TO 6 MALE FLARE 44 A1123 P 1 HYD HOSE ASSEMBLY POWER COLUMN 81 LONG Replace all worn or broken parts with genuine Chal...

Page 17: ...le Pack A1003 2 51 A1116 4 20NF HEX NUT 52 A1117 4 20NF HEX JAM NUT 53 A1041 6 SHEAVE ASSEMBLY 3 DIA X GROOVE 54 A1062 2 SHEAVE PIN 55 A1063 S 4 SHORT SHEAVE SPACER 56 A1063 L 2 LONG SHEAVE SPACER 57 36013 10 1 I D SPACER WASHER 58 36014 2 1 EXT RETAINING RING 59 A1158 2 CL9 LOWER CABLE TRAP Replace all worn or broken parts with genuine Challenger Lifts Inc parts Contact your local Challenger Lift...

Page 18: ...EAR FEMALE ARM WELD 84 B2230 2 REAR INTERMEDIATE ARM WELD 85 B2235 2 REAR MALE ARM WELD 86 B17258 8 M10 STOP SCREW 87 B2250 4 FOOT PAD ASSEMBLY ITEMS NO 86 87 88 89 90 91 88 B2208 4 RUBBER INSERT 89 B2205 4 FOOT PAD WELD 90 B17256 4 2 x 30mm ROUND WIRE RETAINING RING 91 B17254 4 THREADED SLEEVE 92 B17257 8 3 x 45mm ROUND WIRE RETAINING RING 93 B17276 1 4 THREADED INSERT 94 B2211 4 ROLL PIN 6mm DIA...

Page 19: ...LD POWER 116 A1086 I 1 FRONT FEMALE ARM WELD IDLER A1094 F 2 MALE ARM WELD FRONT SQUARE FOOT PAD MODELS 117 B1094U F 2 OPTIONAL MALE ARM WELD FRONT ROUND STACK PAD MODELS 118 31305 4 3 8 MALE ARM RETAINER SCREW 119 31037 4 3 8 LOCK WASHER A1090 2 REAR ARM ASSY ITEMS NO 110 111 118 119 A1085 P 1 FRONT ARM ASSY POWER ITEMS NO 116 117 118 119 A1085 I 1 FRONT ARM ASSY IDLER ITEMS NO 116 117 118 119 A1...

Page 20: ...Model OE 9 Installation Operation and Maintenance Page 20 Rev 02 1208 A1151_MAGNUM doc BLANK PAGE ...

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