Challenger Lifts 44012LR Manual Download | Manualshive

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Summary of Contents for 44012LR

Page 1: ...MANUAL FOR 44012LR EXT 4 POST LUBE RACK LIFT Challenger Lifts Inc 200 Cabel Street Louisville KY 40206 Phone 502 625 0700 Fax 502 625 0711 E MAIL sales challengerlifts com ...

Page 2: ... a fourth man will be helpful while raising the toprail into place and installing the runways TO PREVENT MISTAKES AND SAVE TIME PLEASE READ THIS MANUAL COMPLETELY BEFORE BEGINNING THE INSTALLATION LIFT LOCATION Choose your installation site carefully Keep in mind doors power supply and overhead obstructions These are all important considerations that will help make the lift the most valuable tool ...

Page 3: ... 11 16 3 4 Ratchet driver Sockets 3 4 1 2 deep 12 crescent wrench Hammer Needle nose pliers Level Fish tape 25 tape measure Chalk line Small drift punch Step ladder 4 wooden blocks 2 x 4 s 4 gallons non detergent hydraulic fluid 10 wt example Mobil DTE 25 Texaco HD 46 or Dextron II III ATF 3 ...

Page 4: ...6 Lift the drill up and down occasionally to remove residue and to reduce binding 7 Drill the hole to a depth equal to the length of the anchor or completely through the slab 8 For better holding power blow all dust and residue from hole before driving anchor into hole 9 Place a flat washer over threaded end of anchor Spin nut 1 2 down past end of anchor Carefully tap anchor into the concrete unti...

Page 5: ...etermining the mainside the side the toprail is to be placed on stand the two mainside legs upright inside the chalk lines with each leg facing inside One of the two legs comes with a factory installed power unit mount This leg is to be placed as follows If toprail mainside is to be on the left as you approach this post must be at the left front corner See Fig 2 If toprail mainside is to be on the...

Page 6: ... shimming lift Keep shims as close to anchors as possible Now you may tighten the anchor bolts on first leg only Do not use an impact wrench Recheck for plumbness and adjust if necessary 11 After anchoring the first mainside leg align the other mainside leg in the chalk line The leg may vary from the chalk line slightly It is most important that the legs be perpendicular and parallel with the othe...

Page 7: ... to bottom of threads Guide the free threaded end of safety rod into the rear hole at the top of the mainside leg Tighten the nut just removed until the safety rod is flush with the top of the nut Tighten the bottom nut against the leg top Remove the 2 x 4 block Repeat steps 15 16 and 17 on the other mainside leg and crossrail 18 Position each offside leg 6 from the end of each crossrail but do no...

Page 8: ...ty hooked up to the power unit 220 single phase We recommend a 30 amp breaker and a 30 amp twist lock plug be installed near the power unit 24 Remove breather cap from power unit Place a funnel into hold Fill reservoir with 14 qts of non detergent 10 wt hydraulic fluid or ATF transmission fluid Install breather cap OFFSIDE LEGS ARE NOT ANCHORED YET 25 Position tracks on the cross rails Raise the l...

Page 9: ...ft about 30 and bolt the Long and Short Walkway on the tracks using the 1 2 13UNC x 1 bolts flat washers and lock washer as shown in Fig 14 31 Step 5 is to bolt the ladder on the short walkway as shown in Fig 14 using the 13UNC x 1 bolt flat washer nylon lock nut 32 Step 6 7 8 is to bolt the long short and ladder handrail to the walkways and ladder as shown in Fig 15 Use the 3 8 16UNC x 1 bolts 3 ...

Page 10: ...ERIODIC MAINTENANCE 1 Anchor bolts During the first week of use check and tighten anchors daily Do not use an impact wrench After first week check anchors once a month 2 Concrete Check concrete for stress cracks daily for the first two weeks of use Thereafter check monthly 3 Check all bolts and nuts monthly 4 If your lift will raise all the way to the top your lift has enough oil Hydraulic oil sho...

Page 11: ...A538 10UNC Hex Nut Grd 5 8 HK 95462A555 1 14UNF Hex Nut Grd 5 4 HK 95473A030 5 16 18UNC Hex Nut Grd 2 4 HK 98338A140 3 32 x 1 Cotter Pin 8 HK 98410A128 Retainer Ring 6 HK AH 1008 Power Unit 1 PKG ALGF 412 031 XX Ramp Weldm t 2 PKG ALGF 412 034 Ramp Pivot Pin 2 PKG ALIF 412 001 XX Front Stop 2 PKG ALIF 412 029 0 375FJICS x 0 375FJICS Hose x 108 1 PKG ALIF 412 030 0 375FJICS x 0 375FJICS Hose x 48 1...

Page 12: ...8 16UNC x 3 4 Lg Full Thrd HHCS Grd 5 8 HK 92865A626 3 8 16UNC x 1 1 4 Lg Full Thrd HHCS Grd 5 14 HK 92865A714 13UNC x 1 1 4 Lg Full Thrd HHCS Grd 5 24 HK 9565K15 1 x 1 120 ID Sq Plug Poly 14 HK 9565K28 1 x 1 010 ID Sq Plug Poly 2 HK 98410A128 Retainer Ring 2 HK GL 12 103 Top Rail Assy 1 PKG AA 3515001 3 50 Dia 72 Stroke Hyd Cylinder 1 90126A036 SAE Flat Washer 2 94945A235 16UNF Thin Nylon Lock Nu...

Page 13: ...12 078 Safety Stop Plate 4 GL 12 089 XX Safety Latch 4 GL 12 098 Safety Latch Bearing Pin 2 GL 12 099 Safety Latch Pin 6 ALRK 412 094 BL634 271 Pitch Male Ends Cross Rail Chain 2 PKG 91259A587 0 313 Dia 1 50 Lg Shoulder Bolt 2 HK 90640A129 20UNC Nylon Lock Nut 2 HK Note All hardware unless specified is grade 2 All hardware is zinc coated unless specified Parts with PKG at the end are packed on the...

Page 14: ... 21 13 4 11 1 1 8 INSIDE LEG WELDM T 1 71 4 REQUIRED AREA EXT 15 6 X 24 8 WFP12LRR E LAYOUT INSTALLATION SPECIFICATION Mainside Leg w Power Unit Mainside Leg w o Power Unit Offside Leg Offside Leg Optional Mainside Leg Location Loading End 3 4 1 2 MIN CENTER OF JACK RAIL ...

Page 15: ...2 X 4 BLOCKS FIG 5 ...

Page 16: ...CHA LK LIN E MAI NSI DE ENTR ANCE FIG 3 FRO NT POWER UNIT MOUNT POWER UNIT MOUNT FIG 4 ENTR ANCE MAI NSI DE CHA LK LIN E REA R ...

Page 17: ...OFF SID E MAI NSI DE ENTR ANCE FIG 2A FIG 2 ENTR ANCE MAI NSI DE OFF SID E ...

Page 18: ...FIG 6 SAFETY ROD HOLE 90473A223 4X 1 2 13UNC HEX NUT 91102A033 4X 1 2 LOCK WASHER 90126A033 6X 1 2 SAE FLAT WASHER 92865A841 4X 1 2 13UNC X 1 3 4 HHCS NO FLAT WASHER ON TOP SAFETY ROD SIDE FIG 7 ...

Page 19: ...MAINSIDE LEG CROSS RAIL CROSS RAIL CHAIN MAINSIDE OFFSIDE MACHINE CROSS RAIL CONNECTOR LATCH EAR SHIPPING DOWEL PIN SPRING STEEL MASTER LINK FIG 8 ...

Page 20: ...MAINSIDE LEG OFFSIDE LEG CROSS RAIL CROSS RAIL CHAIN MAINSIDE OFFSIDE MACHINE CROSS RAIL CONNECTOR LATCH EAR SAFETY ROD SPRING STEEL FIG 9 MASTER LINK THREADED CHAIN ANCHOR ...

Page 21: ...CROSS RAIL OFFSIDE LATCH EAR SAFETY ROD FIG 11 MASTER LINK THREADED CHAIN ANCHOR MASTER LINK CHAIN ANCHOR CORRECT FIG 10 WRONG OFFSIDE LEG CHAIN ...

Page 22: ...FIG 12 STAND LATCH UP 2501 06 06 2X 3 8 MNPT X 3 8 MJIC 90 ADAPTER ...

Page 23: ...LRK 412 012 L X 1X LH TRACK ASSY ALGF 412 03 1 XX 2X RAMP ASSY GL 12 103 1X TOP RAIL ASSY ALRK 412 00 2 XX 2X LR CROSS RAILS FIG 13 LIFT ASSEMB LY ALRK 412 02 5 XX 1X LONG HANDRAIL ALRK 412 05 7B X 1X RH GATE ALRK 412 03 0 XX 1X SHORT HANDRAIL ALRK 412 04 0 XX 1X HANDRAIL LADDER ALRK 412 05 7A X 1X LH GATE ALRK 412 03 6 XX 2X GATE POST ALRK 412 04 3 XX 1X GATE LATCH FIG 15 LIFT ASSEMB LY STEP 1 36...

Page 24: ...1X TOP RAIL ASSY ALRK 412 00 2 XX 2X LR CROSS RAILS FIG 13 LIFT ASSEMB LY ALRK 412 06 0 XX 1X BRIDGE WELDM T ALRK 412 019 XX 1X SHORT WALKWAY ALRK 412 04 7 XX 1X 72 LADDER ALRK 412 02 0 XX 1X LONG WALKWAY ALRK 412 02 5 XX 1X LONG HANDRAIL ALRK 412 05 7B X 1X RH GATE ALRK 412 03 0 XX 1X SHORT HANDRAIL ALRK 412 04 0 XX 1X HANDRAIL LADDER ALRK 412 05 7A X 1X LH GATE ALRK 412 03 6 XX 2X GATE POST ALRK...

Page 25: ...K 412 02 5 XX 1X LONG HANDRAIL ALRK 412 05 7B X 1X RH GATE ALRK 412 03 0 XX 1X SHORT HANDRAIL ALRK 412 04 0 XX 1X HANDRAIL LADDER ALRK 412 05 7A X 1X LH GATE ALRK 412 03 6 XX 2X GATE POST ALRK 412 04 3 XX 1X GATE LATCH FIG 15 LIFT ASSEMB LY ...

Page 26: ...XX 1X LONG HANDRAIL ALRK 412 05 7B X 1X RH GATE ALRK 412 03 0 XX 1X SHORT HANDRAIL ALRK 412 04 0 XX 1X HANDRAIL LADDER ALRK 412 05 7A X 1X LH GATE ALRK 412 03 6 XX 2X GATE POST ALRK 412 04 3 XX 1X GATE LATCH FIG 15 LIFT ASSEMB LY FIG 16 LIFT ASSEMB LY ...

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