Challenger Lifts 15000-SPRINTER 15000-3S Installation, Operation & Maintenance Manual Download Page 20

Page: 20 / 22

Model 15000-3S & 15000-SPRINTER

Installation, Operation and Maintenance

Page

Rev. 8/13/19

15-3S-IOM-A.doc

PARTS BREAKDOWN

(continued)

Fig D. Synchronizer

ITEM #

PART # QTY/LIFT DESCRIPTION

A1153 2

3/8”-16 x 3/4" Lg. LOCK HEX FLG. HD.CAP SCREW

A2158 2

Ø1/4” x 1 3/4” Lg. CLEVIS PIN

31019 6

PULLY ASSEMBLY

31020 6

WASHER

31021 6

1 3/8” RETAINING RING

12100 2

SYNC. CABLE ASSEMBLY (14’-6” O.A. Ht.)

12019 2

SYNC. CABLE ASSEMBLY (16’-6” O.A. Ht.)

Replace all worn, damaged, or broken parts with parts approved by

Challenger Lifts Inc.

or with parts meeting

Challenger Lifts Inc.

specifications.

Contact your local Challenger Lifts Parts Distributor for pricing and availability.

(Call

Challenger Lifts Inc.

(502) 625-0700 for the Parts Distributor in your area)

Summary of Contents for 15000-SPRINTER 15000-3S

Page 1: ...5000 3S 15000 SPRINTER 15 000 LB CAPACITY 3750 LB PER ARM 2311 South Park Rd Louisville Kentucky 40219 Email sales challengerlifts com Web site www challengerlifts com Office 800 648 5438 502 625 0700...

Page 2: ...rew Pad Height 5 1 2 to 13 E Inside of Columns 119 7 8 F Overall Width 154 3 4 Arm Reach Min Max 36 5 8 75 Drive Thru Clearance 104 1 4 Ceiling Height Required 176 200 Lifting Capacity Hydraulic Press...

Page 3: ...ft performance property damage or personal injury LOCATION This lift has been evaluated for indoor use only with an operating ambient temp range of 5 40 C 41 104 F ELECTRICAL REQUIREMENTS For lift ins...

Page 4: ...RESTRAINT ASSEMBLY AB 9204 1 1 POWER UNIT SINGLE PHASE 15 3S IOM 1 LITERATURE PACK ACCEPTED OILS Do not use oils with detergents Hydraulic fluid is not provided with the lift shipment 10 wt anti foam...

Page 5: ...proper holding power 9 Shim both columns to plumb using the shims provided as shown in Fig 3 DO NOT shim more than 1 2 at any given point Use a level no less than 24 in length to plumb columns 10 Asse...

Page 6: ...be facing towards the Power Column Slide the Shutoff Bar over the limit switch on the Power Side Pin the Shutoff Bar to the Idler Side Bracket with the 10mm dia x 55mm Lg clevis pin hairpin cotter Fig...

Page 7: ...he cable up to the overhead pulley Fig 9 Cable Assembly Cable Extensions HYDRAULICS IMPORTANT To insure proper hose fitting seal without damage to the fitting follow this procedure for each hose conne...

Page 8: ...line clamp Fig 13 Power Unit Hose Clamps 25 Ensure that the Idler Side hose is not twisted and is laying flat in the overhead channel Serpentine any extra length in the overhead and rotate the end of...

Page 9: ...er Column attach the 1 8 air line from the lock release air cylinder to the bottom of the push lock tee fitting Fig 16 33 Connect the rest of the 1 8 air line to the top of the tee and run it along si...

Page 10: ...ermediate is retained in the female and the male is retained in the intermediate arm 39 Locate the two pre drilled holes on the back of each column 19 up from the top of the base plate Center the adap...

Page 11: ...rods The cylinders are shipped with a small amount of clear anti corosive lubricant that will be forced out through the wiper when the lift reaches full rise If lubricant is not wiped clean from the...

Page 12: ...oc 1 5 4 6 Normally Open M FIELD CONECTIONS FIELD CONECTIONS A2 A1 T9 T5 T4 T6 M T8 T3 T7 T2 T1 1 2 3 4 5 6 L3 L2 L1 T3 T2 T1 FACTORY WIRED FOR 208 240V 6 4 2 5 3 1 RECONNECTIONS FOR 440 480V T3 T2 T1...

Page 13: ...insure that the lift inspectors are qualified and that they are adequately trained in the inspection of the lift The Owner Employer shall establish procedures to periodically maintain the lift in acco...

Page 14: ...nd Test the stability of the vehicle by attempting to rock the vehicle Check adapters for secure contact with vehicle lift points If the vehicle seems unstable lower the lift and readjust the arms If...

Page 15: ...for fluid leaks Check adapters for damage or excessive wear Replace as required with genuine Challenger Lifts parts Check lock release activation When properly adjusted the idler column lock should r...

Page 16: ...SCREW 8 B2065 4 4 M6 SERRATED FLANGE HEX NUT 9 B2065 5 1 CLEVIS PIN 10mm x 55 Lg 10 GJY12 3 1 HAIRPIN COTTER 11 A1153 24 3 8 16NC HEX FLG HD C S x 3 4 Lg 12 A1154 32 3 8 16NC HEX FLG NUT 13 A1122 12...

Page 17: ...Model 15000 3S 15000 SPRINTER Installation Operation and Maintenance Page 17 Rev 8 13 19 15 3S IOM A doc PARTS BREAKDOWN continued Fig B Lock Power Idler...

Page 18: ...SHER 29 37119 2 CLEVIS PIN KIT 30 37120 2 ROD END 31 37026 2 AIR CYLINDER 32 37041 2 SWIVEL ELBOW 1 8 PUSH LOCK 33 12088 2 EXTENSION SPRING 34 37042 2 CYLINDER PIVOT ROD 35 37031 4 5 32 SPEED NUT 36 1...

Page 19: ...HYD TEE 54 12257 1 POWER UNIT HOSE ASSEMBLY 55 AB 9204 1 1 POWER UNIT SINGLE PHASE 56 31025 1 LINE CLAMP 57 40085 1 1 4 20 HEX FLANGE NUT 58 A2125 1 1 4 20 x 3 4 LG HEX FLANGE BOLT 59 A1122 12 1 HOSE...

Page 20: ...PIN 64 31019 6 PULLY ASSEMBLY 65 31020 6 WASHER 66 31021 6 1 3 8 RETAINING RING 67 12100 2 SYNC CABLE ASSEMBLY 14 6 O A Ht 12019 2 SYNC CABLE ASSEMBLY 16 6 O A Ht Replace all worn damaged or broken pa...

Page 21: ...Model 15000 3S 15000 SPRINTER Installation Operation and Maintenance Page 21 Rev 8 13 19 15 3S IOM A doc PARTS BREAKDOWN continued Fig F Carriage 3 Stage Arms...

Page 22: ...4 5 16 18NC x 1 HEX FLANGE LOCKING HEAD CAP SCREW 94 4100237 4 5 16 18NC HEX FLANGE LOCKING NUT 95 B2206 6 2 LONG EXTENSION 6 96 B2206 3 4 SHORT EXTENSION 3 97 B12162S 12 4 FOOT PAD ASSEMBLY Items 97...

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