Challenge Titan 230 Operator'S Manual Download Page 7

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3.0 Packing List

3.0 Packing List

Part No.

Description

Qty.

42007

Knife

42008

Cutting Stick

(in addition to one installed in machine)

42014

Knife Lifter Assembly

F.230-O

Operator Manual

A-12608-2

Jogging Aid

20-2150-7

Tool Kit

5064

Cutting Stick Puller

W-130

3/16” Allen Wrench

W-137

5/32” Allen Wrench

W-164

5/16” Hex ‘T’ Wrench

W-170

9/16 x ½” Wrench

SU-10-113

Grease Brush

Optional

Items

Part No.

Description

Qty.

41058

Waste Wagon

42007-1

High Speed Steel Knife

42008

Cutting Stick

42013

False Clamp Plate

5-7-M361

Backgauge Book Guides

50082

Magnetic Clamp Pads

– Pkg of 2 – 3”x15” ea.

S-1991-4

Rykon 100 Hydraulic Oil

– 5 gallon container

42000 sh’t 5

Air Table

K-42050

Large Side Tables (18” x 20”)

Summary of Contents for Titan 230

Page 1: ...iability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company The availabil...

Page 2: ...ccompanying your machine and return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the informatio...

Page 3: ...itch 18 6 2 Start Up 18 6 3 Making a Cut 19 6 4 Jogging Aid 19 6 5 Knife Change Alarm and Lubrication Alarm 20 6 6 Manual Clamping Using the Foot Treadle 20 6 7 Adjusting the Clamping Pressure 20 6 8...

Page 4: ...b 29 6 14 An Example Job 30 6 15 Operating Tips 31 6 16 Note to Dealer 32 6 16 1 Entering the Dealer Name and Phone Number 32 7 0 Knife Installation Changing 33 7 1 Knife Removal 33 7 2 Knife Installa...

Page 5: ...perate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife...

Page 6: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Page 7: ...ick Puller 1 W 130 3 16 Allen Wrench 1 W 137 5 32 Allen Wrench 1 W 164 5 16 Hex T Wrench 1 W 170 9 16 x Wrench 1 SU 10 113 Grease Brush 1 OptionalItems Part No Description Qty 41058 Waste Wagon 42007...

Page 8: ...s 1 Phase 60 Hz AC Service size 15 Amps Recommended Recepticle 208 230 Volt NEMA 6 15R NEMA 6 20R UL cUL Listed Sound Emission A weighted sound pressure level measured in an enclosed room at operator...

Page 9: ...rugated top The skid is designed to allow the machine to be rolled off without any special lifting equipment The machine is held in place by two 2x4 braces lag bolted to the skid All accessories are s...

Page 10: ...e table being removed With the table removed the Titan 230 will fit through a 35 89 cm opening With the table electric eyes and foot treadle removed it will fit through a 29 74 cm opening 5 4 1 Removi...

Page 11: ...Remove the cut buttons from the bottom of the table 5 Remove all rear covers that are on the rear of the table Remove the backgauge motor cover the rear table support leg the lower back panel and the...

Page 12: ...e remove the presetter board assembly from the table Figure 7 Figure 7 10 Open the top cover and remove the left and right side guides and the cut stick stops as shown in Figure 8 Figure 9 Figure 8 Mo...

Page 13: ...Removing the Foot Treadle Make sure the power is off and the power cord is disconnected Remove the lower front cover Use an open end wrench to remove the two cables attached to the base which hold up...

Page 14: ...and tighten the hardware View from underneath table Figure 10 5 5 Hydraulic System Check The cutting clamping mechanism of the Titan 230 is powered by a hydraulic system consisting of an electric mot...

Page 15: ...d send the knife and clamp up 2 Turn the power off and disconnect the power cord 3 Slide the false clamp plate under the clamp and up into position with the locator pins toward the rear of the machine...

Page 16: ...ower requirements specified on the nameplate of this machine as well as all local electrical codes Have a qualified electrician install one if your location is not so equipped Check incoming voltage a...

Page 17: ...tion then an additional terminal block on the back of the control console must be set for the correct supply voltage of the machine Failure to set the terminal block moving the wire to the correct vol...

Page 18: ...cle Figure 15 Power On Off Switches The display and line lights will shut off after 5 minutes without any activity This shut off time can be changed in the Parameters screen of the Maintenance Mode se...

Page 19: ...re are no obstructions between the electric eyes and press both cut buttons located beneath the front face of the table within 1 2 second of each other Hold the buttons in until the knife reaches the...

Page 20: ...uttons Release the foot treadle once the cut has been completed 6 7 Adjusting the Clamping Pressure Some Titan 230 s are equipped with electronic clamp pressure control others must be adjusted manuall...

Page 21: ...ually position the backgauge The speed of the backgauge will depend upon where the actuator is pressed Press farther from center for a faster speed Press toward the operator for forward direction and...

Page 22: ...backgauge glide control to move the paper to an area where it can be reached 6 9 5 Clear Key The CLEAR key is used to clear error messages and the current entry line 6 9 6 Enter Key The ENTER key sele...

Page 23: ...oving back past your cut position then forward to it compensates for any play in the backgauge nut and leadscrew 6 11 Send Mode Figure 20 The send mode is the first screen displayed after the backgaug...

Page 24: ...ciple functions are Language Parameters Diagnostic and Knife Adjust From the Send Screen Figure 20 on page 23 enter A to go to the Maintenance Screen To select a particular function use the up and dow...

Page 25: ...ou actually measure The computer will calculate the amount of error and will compensate 6 12 2 5 Knife Count The knife count parameter allows the operator to reset the knife alarm and the lube alarm T...

Page 26: ...function allows a service technician to check the status of a switch without removing any covers Cuts and backgauge movements are allowed in this screen so that the technician may observe the status...

Page 27: ...job to copy by moving the cursor up or down to the desired job number and press the soft key B Copy Select Copy to will be displayed at the bottom of the screen Enter a job number for the new job or...

Page 28: ...a Job section page 29 6 13 4 2 Cut and Record To use this feature send the backgauge to a desired position using the backgauge glide control or by using SEND then make a cut The current backgauge pos...

Page 29: ...sired send value and then typing over the existing value When finished editing the job you may exit the current job by pressing soft key B Job to go back to the job mode screen or soft key D Exit to e...

Page 30: ...cursor to it and press the soft key C Erase Now type in the new number and press ENTER In this example job s 1 2 5 and 6 already exist We will use job 7 for our new job Press 7 and ENTER 3 The cursor...

Page 31: ...e edited First exit back to job mode by pressing soft key B Job Now move the cursor down to the new job using the down arrow key Now press the soft key A Lock to lock the job An asterisk will appear i...

Page 32: ...tering the Dealer Name and Phone Number To enter or change the dealer name and phone number that will be displayed when the lubrication alarm is displayed and when the upgrade screen is displayed you...

Page 33: ...knife changing equipment shown in Figure 21 is included in the cutter tool kit The following instructions show how to remove and install a new or re sharpened knife Read through these instructions AT...

Page 34: ...s 5 Grasp the knife lifters firmly and at the same time turn them counterclockwise to release the knife from the knife bar Lower the left end first then lower the right end as you shift the knife side...

Page 35: ...he shroud and the knife bar guide frames Tip to clear the table side guides then move the left end of the blade into the knife bar slot dropping the left end as the right end is brought around the rig...

Page 36: ...cutting edge To prevent personal injury and damage to the knife always keep knives in their holders with screws tightened You are aware of the dangers but others may not be Never attempt to hone polis...

Page 37: ...angle will provide better cut quality when cutting soft paper such as newsprint recycled paper or bound books However 21 angle knives can become dull sooner than 23 knives which results in shorter kn...

Page 38: ...ys keep knife bolts securely tightened Always use the heavy duty knife bolt washers provided by Challenge Failure to do so could result in scratching or marring of the clamp face Store knives in a dry...

Page 39: ...ition Figure 29 through Figure 33 require the knife and clamp be down Wipe off any old or excess grease Use any brand name type of grease or light oil to lubricate It may be necessary to use the suppl...

Page 40: ...8 0 Oil and Grease 40 Figure 28 Knife Bar Figure 29 Knife Bar Link L H Side Lower Figure 30 Knife Bar Link R S Lower Knife Bar Knife Cylinder Bracket Upper...

Page 41: ...8 0 Oil and Grease 41 Figure 31 Figure 32 Clamp Guides Figure 33 Leadscrew and Backgauge Guide...

Page 42: ...9 0 Titan 230 Floor Plan 42 9 0 Titan 230 Floor Plan 43000 FP...

Page 43: ...nd clamp are in the up position if they are not follow the instructions in this manual to send them up Test 1 Wave a test object 12mm in diameter between the electric eye beams The indicator lights sh...

Page 44: ...__ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ___...

Page 45: ...F 230 O March 2015...

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