2.0 Safety
5
2.0 Safety
2.1 Precautions
This machine is designed for one-person operation. Never operate the machine with more than
one person.
Safe use of this machine is the responsibility of the operator. Use good judgment and common
sense when working with and around this machine.
Read and understand all instructions thoroughly before using the machine. If questions remain,
contact the dealer from which you purchased this machine. Failure to understand the operating
instructions may result in personal injury.
Only trained and authorized people should operate this machine.
Do not alter safety guards or devices. They are for your protection. Severe personal injury may
result.
Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout
Procedure.
Observe all caution labels and plates on this machine.
Be sure the cutter is properly grounded.
Be sure there is sufficient power to operate the cutter properly.
Keep foreign objects off the table and away from cutter blade.
BE EXTREMELY CAREFUL
when handling and changing the cutter knife. Severe lacerations or
dismemberment could result from careless handling procedures.
Keep the floor around the cutter free of trim, debris, oil and grease.
When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen
connections with the machine running.
If the cutter sounds unusual or operates abnormally, turn it off and consult the troubleshooting
section of this manual. If the problem cannot be corrected, have it checked by a qualified service
person.
CRUSH HAZARD
, keep hands and fingers from under the clamp while clamping. Use Jogging
Aid to load paper, and use the backgauge to push paper out before unloading.
DO NOT REACH
UNDER THE KNIFE AND CLAMP AREA!
2.2 Power Lockout Procedure
For maximum safety when making adjustments or repairs to your machine, be sure to lock out the
main power control switch to which the machine is connected. The switch should be moved to the
OFF position and a padlock placed in the loop. The person servicing the machine should hold the
key.
Figure 1
Summary of Contents for Champion 305 XD
Page 31: ...4 0 Troubleshooting 31 NOTES...
Page 36: ...5 0 Schematics Parts Lists 36 5 2 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Page 37: ...5 0 Schematics Parts Lists 37 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Page 38: ...5 0 Schematics Parts Lists 38 5 3 Main Assembly Top View 47500 Sht 3 of 16...
Page 39: ...5 0 Schematics Parts Lists 39 Main Assembly Top View 47500 Sht 3 of 16...
Page 40: ...5 0 Schematics Parts Lists 40 5 4 Main Assembly Rear View 47500 Sht 4 of 16 Rev N...
Page 43: ...5 0 Schematics Parts Lists 43 Notes...
Page 44: ...5 0 Schematics Parts Lists 44 5 5 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Page 45: ...5 0 Schematics Parts Lists 45 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Page 46: ...5 0 Schematics Parts Lists 46 5 6 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Page 47: ...5 0 Schematics Parts Lists 47 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Page 48: ...5 0 Schematics Parts Lists 48 5 7 Main Assembly Air Table Assembly 47500 Sht 7 of 16 Rev E...
Page 49: ...5 0 Schematics Parts Lists 49 Notes...
Page 52: ...5 0 Schematics Parts Lists 52 5 9 Main Asm Front View Rough 47500 Sht 11 of 16 Rev G...
Page 55: ...5 0 Schematics Parts Lists 55 Notes...
Page 61: ...5 0 Schematics Parts Lists 61 5 13 Main Assembly Wiring X Model 1ph 47500 Sht 16 of 16 Rev A...
Page 66: ...5 0 Schematics Parts Lists 66 5 16 Power Panel Assembly 305X EE 3170 1 Sht 1 Rev D...
Page 69: ...5 0 Schematics Parts Lists 69 Power Panel Assembly 305X EE 3170 1 Sht 2 Rev A...
Page 71: ...5 0 Schematics Parts Lists 71 Notes...
Page 76: ...5 0 Schematics Parts Lists 76 Power Panel Assembly 305X XG XT Models EE 2882 1 Sht 2 Rev A...
Page 77: ...5 0 Schematics Parts Lists 77 Notes...
Page 85: ...5 0 Schematics Parts Lists 85 Control Console Assembly 305X EE 2850 1 Rev A Back Lit Display...
Page 89: ...5 0 Schematics Parts Lists 89 Kit Cut Button Replacement K 3374 Rev B...
Page 90: ...5 0 Schematics Parts Lists 90 5 25 Cut Button Assembly Current EE 3382 Rev B...
Page 92: ...5 0 Schematics Parts Lists 92 5 26 Kit Ergonomic Touch Switch Cut Button Option K 3404 Rev A...
Page 94: ...5 0 Schematics Parts Lists 94 5 27 Line Light Assembly 47538 Rev D...
Page 95: ...5 0 Schematics Parts Lists 95 5 28 Air Table Blower Assembly Single Phase 47578 Rev C...
Page 96: ...5 0 Schematics Parts Lists 96 5 29 Compressor Assembly 47645 1 Rev C...
Page 97: ...5 0 Schematics Parts Lists 97 Notes...
Page 103: ...5 0 Schematics Parts Lists 103 Notes...
Page 104: ...5 0 Schematics Parts Lists 104 5 35 Encoder Cable Assembly 305X X Models EE 2838 3...
Page 105: ...5 0 Schematics Parts Lists 105 5 36 Encoder Cable Assembly 305X XG XT Models EE 3030 1 Rev B...
Page 106: ...5 0 Schematics Parts Lists 106 5 37 Knife Latch Assembly 47568 1 Rev A...
Page 107: ...5 0 Schematics Parts Lists 107 5 38 Bell Crank Assembly Clamp 47005 Rev D...
Page 108: ...5 0 Schematics Parts Lists 108 5 39 Hydraulic Manifold Assembly H 465 1 Rev E...
Page 109: ...5 0 Schematics Parts Lists 109 5 40 Hydraulic Power Unit Assembly 47541 Rev L...
Page 111: ...5 0 Schematics Parts Lists 111 5 41 Hydraulic Manifold H 468 1 Rev B...
Page 112: ...5 0 Schematics Parts Lists 112 Hydraulic Manifold Schematic H 468 1 Rev A...
Page 113: ...5 0 Schematics Parts Lists 113 5 42 Manifold Assembly H 504 Rev A...
Page 114: ...5 0 Schematics Parts Lists 114 5 43 Fuse Charts...
Page 117: ...5 0 Schematics Parts Lists 117 5 46 Warning Label S 1781 116 Rev A...
Page 118: ...5 0 Schematics Parts Lists 118 5 47 Paper Deflector Kit Option AA 13936 1...
Page 119: ...5 0 Schematics Parts Lists 119 5 48 Paper Deflector Assembly A 4511 2...
Page 120: ...5 0 Schematics Parts Lists 120 5 49 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Page 121: ...5 0 Schematics Parts Lists 121 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Page 122: ...5 0 Schematics Parts Lists 122 5 50 Extension Air Tables 24 x 36 Kit Option K 47631...
Page 123: ...5 0 Schematics Parts Lists 123 Extension Air Tables 24 x 36 Kit Option K 47631...
Page 124: ...5 0 Schematics Parts Lists 124 5 51 Back Gauge Tape Kit K 49007...
Page 125: ...5 0 Schematics Parts Lists 125 Notes...
Page 131: ...5 0 Schematics Parts Lists 131 Notes...
Page 134: ...5 0 Schematics Parts Lists 134 5 54 Jogging Aid Construction Guide A 12608 Rev E...
Page 136: ...5 0 Schematics Parts Lists 136 5 56 Knife Lifter Assembly 47575...
Page 138: ...F 254 I T October 2019...