1.0 Introduction
2
1.0 Introduction
This manual is designed to help you get the most from your Challenge equipment. Keep this manual
in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT!
This symbol means
CAUTION: Personal safety
instructions!
Pay special attention to the instructions in bold type. Personal injury may result if the
precautions are not read and followed.
READ THIS MANUAL BEFORE OPERATING!
Follow the precautions and instructions given. If
after reading the manual questions still remain, contact your Authorized Challenge Dealer.
FOR PARTS AND SERVICE,
contact the Authorized Challenge Dealer from whom you purchased
the machine. Use the illustrations and parts lists at the back of this manual to identify the correct
parts needed. Always give the
SERIAL NUMBER
and
MODEL
of your machine to insure the correct
parts are sent as soon as possible.
RECORD YOUR MACHINE SERIAL NUMBER
in the space provided on the front cover of this
manual. Fill out the warranty card accompanying your machine and return it
DIRECTLY TO
CHALLENGE.
If you bought a used machine, it is important to have the following information on record at Challenge.
Copy this page, fill in the information and send it care of The Challenge Service Department, 6125
Norton Center Drive
Norton Shores
MI 49441.
CHALLENGE MODEL
SERIAL NUMBER
ATTN
COMPANY
ADDRESS
CITY
STATE/PROVINCE
ZIP
PHONE
DATE INSTALLED
DEALER NAME & CITY
* WARRANTY INFORMATION *
It is very important that you read and understand the conditions outlined in the
Warranty Information
Sheet
attached to the outside of the shipping container of your machine.
The
Warranty Information Sheet
must be filled out completely and returned to THE CHALLENGE
MACHINERY COMPANY in order for the warranty to be issued for this machine.
Challenge® is a registered trademark of
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores MI 49417
Copyright© 1997-2019 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A
Summary of Contents for Champion 305 XD
Page 31: ...4 0 Troubleshooting 31 NOTES...
Page 36: ...5 0 Schematics Parts Lists 36 5 2 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Page 37: ...5 0 Schematics Parts Lists 37 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Page 38: ...5 0 Schematics Parts Lists 38 5 3 Main Assembly Top View 47500 Sht 3 of 16...
Page 39: ...5 0 Schematics Parts Lists 39 Main Assembly Top View 47500 Sht 3 of 16...
Page 40: ...5 0 Schematics Parts Lists 40 5 4 Main Assembly Rear View 47500 Sht 4 of 16 Rev N...
Page 43: ...5 0 Schematics Parts Lists 43 Notes...
Page 44: ...5 0 Schematics Parts Lists 44 5 5 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Page 45: ...5 0 Schematics Parts Lists 45 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Page 46: ...5 0 Schematics Parts Lists 46 5 6 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Page 47: ...5 0 Schematics Parts Lists 47 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Page 48: ...5 0 Schematics Parts Lists 48 5 7 Main Assembly Air Table Assembly 47500 Sht 7 of 16 Rev E...
Page 49: ...5 0 Schematics Parts Lists 49 Notes...
Page 52: ...5 0 Schematics Parts Lists 52 5 9 Main Asm Front View Rough 47500 Sht 11 of 16 Rev G...
Page 55: ...5 0 Schematics Parts Lists 55 Notes...
Page 61: ...5 0 Schematics Parts Lists 61 5 13 Main Assembly Wiring X Model 1ph 47500 Sht 16 of 16 Rev A...
Page 66: ...5 0 Schematics Parts Lists 66 5 16 Power Panel Assembly 305X EE 3170 1 Sht 1 Rev D...
Page 69: ...5 0 Schematics Parts Lists 69 Power Panel Assembly 305X EE 3170 1 Sht 2 Rev A...
Page 71: ...5 0 Schematics Parts Lists 71 Notes...
Page 76: ...5 0 Schematics Parts Lists 76 Power Panel Assembly 305X XG XT Models EE 2882 1 Sht 2 Rev A...
Page 77: ...5 0 Schematics Parts Lists 77 Notes...
Page 85: ...5 0 Schematics Parts Lists 85 Control Console Assembly 305X EE 2850 1 Rev A Back Lit Display...
Page 89: ...5 0 Schematics Parts Lists 89 Kit Cut Button Replacement K 3374 Rev B...
Page 90: ...5 0 Schematics Parts Lists 90 5 25 Cut Button Assembly Current EE 3382 Rev B...
Page 92: ...5 0 Schematics Parts Lists 92 5 26 Kit Ergonomic Touch Switch Cut Button Option K 3404 Rev A...
Page 94: ...5 0 Schematics Parts Lists 94 5 27 Line Light Assembly 47538 Rev D...
Page 95: ...5 0 Schematics Parts Lists 95 5 28 Air Table Blower Assembly Single Phase 47578 Rev C...
Page 96: ...5 0 Schematics Parts Lists 96 5 29 Compressor Assembly 47645 1 Rev C...
Page 97: ...5 0 Schematics Parts Lists 97 Notes...
Page 103: ...5 0 Schematics Parts Lists 103 Notes...
Page 104: ...5 0 Schematics Parts Lists 104 5 35 Encoder Cable Assembly 305X X Models EE 2838 3...
Page 105: ...5 0 Schematics Parts Lists 105 5 36 Encoder Cable Assembly 305X XG XT Models EE 3030 1 Rev B...
Page 106: ...5 0 Schematics Parts Lists 106 5 37 Knife Latch Assembly 47568 1 Rev A...
Page 107: ...5 0 Schematics Parts Lists 107 5 38 Bell Crank Assembly Clamp 47005 Rev D...
Page 108: ...5 0 Schematics Parts Lists 108 5 39 Hydraulic Manifold Assembly H 465 1 Rev E...
Page 109: ...5 0 Schematics Parts Lists 109 5 40 Hydraulic Power Unit Assembly 47541 Rev L...
Page 111: ...5 0 Schematics Parts Lists 111 5 41 Hydraulic Manifold H 468 1 Rev B...
Page 112: ...5 0 Schematics Parts Lists 112 Hydraulic Manifold Schematic H 468 1 Rev A...
Page 113: ...5 0 Schematics Parts Lists 113 5 42 Manifold Assembly H 504 Rev A...
Page 114: ...5 0 Schematics Parts Lists 114 5 43 Fuse Charts...
Page 117: ...5 0 Schematics Parts Lists 117 5 46 Warning Label S 1781 116 Rev A...
Page 118: ...5 0 Schematics Parts Lists 118 5 47 Paper Deflector Kit Option AA 13936 1...
Page 119: ...5 0 Schematics Parts Lists 119 5 48 Paper Deflector Assembly A 4511 2...
Page 120: ...5 0 Schematics Parts Lists 120 5 49 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Page 121: ...5 0 Schematics Parts Lists 121 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Page 122: ...5 0 Schematics Parts Lists 122 5 50 Extension Air Tables 24 x 36 Kit Option K 47631...
Page 123: ...5 0 Schematics Parts Lists 123 Extension Air Tables 24 x 36 Kit Option K 47631...
Page 124: ...5 0 Schematics Parts Lists 124 5 51 Back Gauge Tape Kit K 49007...
Page 125: ...5 0 Schematics Parts Lists 125 Notes...
Page 131: ...5 0 Schematics Parts Lists 131 Notes...
Page 134: ...5 0 Schematics Parts Lists 134 5 54 Jogging Aid Construction Guide A 12608 Rev E...
Page 136: ...5 0 Schematics Parts Lists 136 5 56 Knife Lifter Assembly 47575...
Page 138: ...F 254 I T October 2019...
