Greenlee GATOR EK425LXCJACSR Operation Manual Download

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OPERATION MANUAL

GATOR

Battery-powered

In-line Cutters

52080507 REV4

1/19

Serial Number

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

Register this product at www.greenlee.com

(ES20LX shown)

Summary of Contents for GATOR EK425LXCJACSR

Page 1: ...ine Cutters 52080507 REV4 2019 Greenlee Tools Inc 1 19 Serial Number Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register this product at www greenlee com ES20LX shown ...

Page 2: ... de licence L exploitation est autorisée aux deux conditions suivantes 1 l appareil ne doit pas produire de brouillage 2 l utilisateur de l appareil doit accepter tout brouillage radioélectrique subi même si le brouillage est suscep tible d en compromettre le fonctionnement KEEP THIS MANUAL Table of Contents Description 2 Safety 2 Purpose of this Manual 2 Important Safety Information 3 4 Identific...

Page 3: ...this Manual This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the follow ing Greenlee tools EK425LXCJACSR Battery powered ACSR Cutter EK425LXCJCUAL Battery powered Cable Cutter ES20LX Battery powered ACSR Cutter ES32LX Battery powered Cable Cutter ES32FLX Battery powered Cable Cutter ESC25LX Battery powered ACSR Cutter ESC35LX Battery power...

Page 4: ...t insulated When using this unit near energized electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Skin injection hazard Do not use hands to check for oil leaks O...

Page 5: ... purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteries are immersed contact your service center for proper handling Do not place the battery into a pocket tool pouch or tool box with conductive object...

Page 6: ...X 2 7 1 3 4 5 6 8 ES32FLX 2 7 1 3 4 5 6 8 2 7 1 3 4 5 6 8 ESC35LX 2 7 1 3 4 5 6 8 ES32LX ESC25LX 2 7 1 3 4 5 6 8 EK425LXCJACSR EK425LXCJCUAL 2 7 1 3 4 5 6 8 2 7 1 3 4 5 6 8 2 7 1 3 4 5 6 8 ESC35HLX 1 Cutting Head 2 Retract Button 3 LCD Screen 4 Battery Cartridge 5 LED Indicator red 6 Lanyard Ring 7 LED Work Light white 8 Trigger ...

Page 7: ...on cont d ESG25LX 2 7 1 3 4 5 6 8 ETS12LX 2 7 1 3 4 5 6 8 9 ESG45LX 2 7 1 3 4 5 6 8 10 ETS8LX 2 7 1 3 4 5 6 8 9 ESC50LX 2 7 1 3 4 5 6 8 1 Cutting Head 2 Retract Button 3 LCD Screen 4 Battery Cartridge 5 LED Indicator red 6 Lanyard Ring 7 LED Work Light white 8 Trigger 9 Cutting Blades ETS8X and ETS12X 10 Pull Pin ESG45X ...

Page 8: ...pacity Maximum Cable Cutting Diameter copper and aluminum 1 38 35 mm ES20LX Cutting Tool Length with battery 15 43 392 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 4 4 lb 2 0 kg Cutting Capacity Maximum Cable Cutting Diameter copper and aluminum 3 4 19 mm ACSR Merlin ø11 16 336 kcmil Guy Strand not EHS 3 8 9 mm dia Ground Rod 3 8 9 mm dia Rebar Schedule 60 3 8 9 mm dia ES32LX Cutting Tool Length w...

Page 9: ... Not for cutting regular stranded cable or steel ESC25LX Cutting Tool Length with battery 18 49 470 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 5 69 lb 2 58 kg Cutting Capacity Maximum Cable Cutting Diameter copper and aluminum 1 00 25 mm ACSR Eagle ø0 95 557 kcmil Guy Strand 3 8 9 mm dia ESC35LX ESC35HLX Cutting Tool Length with battery 17 22 438 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 5 77...

Page 10: ... 9 lb 4 5 kg Cutting Capacity Maximum Cable Cutting Diameter copper and aluminum 2 50 mm ETS8LX Cutting Tool Length with battery 12 44 316 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 3 5 lb 1 6 kg Cutting Capacity Cable Tray mild steel zinc plated 1 16 1 8 3 16 1 4 5 16 Cable Tray stainless steel 1 16 1 8 3 16 1 4 Threaded Rods 1 16 1 8 3 16 1 4 5 16 Grade 2 Bolt 1 16 1 8 3 16 1 4 5 16 Grade 8 Bo...

Page 11: ...a using two cycles Ground Rod 3 8 dia 1 2 dia using two cycles Copper and Aluminum Cable 2 0 AWG ACSR 3 0 AWG Pigeon 4 0 AWG Penguin using two cuts Guy Strand 5 16 dia 3 8 dia using two cycles EHS Guy Strand 5 16 dia Aircraft Cable 1 4 dia Not recommended for fine stranded cables ES25LX Cutting Tool Length with battery 15 43 392 mm Width 2 95 75 mm Depth 4 92 125 mm Weight 4 4 lb 2 0 kg Cutting Ca...

Page 12: ... kcmil Guy Strand 5 8 16 mm dia EHS Guy Strand 1 2 13 mm dia Ground Rod 5 8 16 mm dia Rebar Schedule 60 1 2 13 mm dia Wire Rope 5 8 16 mm dia All Models Cutting Tool Hydraulic Oil 52057878 biodegradable hydraulic fluid Recommended Operating Temperature Range 5 F to 122 F 15 C to 50 C Battery Charger Read the instructions supplied with the battery charger Battery Technology MAKITA LXT Lithium ion B...

Page 13: ...ol in a vise This tool is designed for hand held operation This tool may be used in damp or wet environ ments however air drying is recommended before use if the tool becomes soaked Damage may result when the tool is operated prior to thorough drying when electrical components are soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in i...

Page 14: ... reached If the tool is manually retracted before completion of a cut the red LED and an audible beep will be active for 2 seconds If the tool is unable to reach the factory preset force the red LED work light and an audible beep will pulse until after the trigger is released Cutting Procedure ES20LX ES32LX ES32FLX ESC25LX ESC35LX ESC50LX and ESC35HLX 1 Insert the cable to be cut into the cutting ...

Page 15: ...lace the material to be cut between the jaws 3 Close the head latch completely 4 Align the material at a 90 angle to the blades 5 Pull the trigger to make the cut 6 Hold the trigger down until the cutting tool achieves pressure relief which is accompanied by an audible pop 7 The cutting tool returns automatically Note If it is necessary to retract the ram before a cutting cycle is completed push t...

Page 16: ...pty tool won t run 10 Real time clock battery low 11 Tool deactivated 12 Service necessary 13 Real time clock not found 14 Bluetooth unit not found 15 16 Pressure sensor not found 17 Burst pressure exceeded 18 Battery temperature too low If there is no error code cycle through the various displays using the left and right buttons on either side of the screen There are seven displays in total Displ...

Page 17: ...the cutting head when cutting Failure to observe these warnings could result in severe injury or death Relief valve adjustments must be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head assembly Fully retract the ram The head should rotate no more than ...

Page 18: ...ice at 800 435 0786 for warranty service or repair Air in hydraulic system Pull trigger and hold retract button simultaneously Run for approximately 10 seconds and then attempt to cut If unsuccessful contact Greenlee customer service at 800 435 0786 for warranty service or repair Cold oil Pull trigger and hold retract button simultaneously to warm oil Store tool in warm area LED glows for 20 secon...

Page 19: ...Battery powered In line Cutters Greenlee Tools Inc 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 19 ...

Page 20: ...rd IL 61109 2988 USA 815 397 7070 2019 Greenlee Tools Inc An ISO 9001 Company USA Tel 800 435 0786 Fax 800 451 2632 Canada Tel 800 435 0786 Fax 800 524 2853 International Tel 1 815 397 7070 Fax 1 815 397 9247 www greenlee com ...

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