F.254-I-T
October 2019
CHAMPION 305 X, XG, XT
Technical Service and Parts Manual
Serial Numbers 07X1360 & Up
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
ChallengeMachinery.com
The Challenge Machinery Company provides owner's manuals on its
products solely as a courtesy to its customers. See the information below
before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent,
unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as
an accommodation to our customers. By providing these manuals, The Challenge Machinery Company
makes no representation or warranty as to the products, their current condition, or their suitability or
fitness for use in any particular application, which are the sole and independent responsibility of the
product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it
is the product owner's and user's responsibility to evaluate the suitability and fitness of the
products in their current use and application. The Challenge Machinery Company makes no
representation, warranty or recommendation regarding any modifications which may be
required on non-current or unsupported products. The Challenge Machinery Company assumes
no liability for any modification or alteration to any Challenge product, and any such
modification or alteration to any Challenge product is not authorized by The Challenge
Machinery Company.
The availability of these manuals is solely for the purpose of providing reference
information for the products.
This manual may not be complete in all aspects of product maintenance and repair.
All products
should be used only by qualified and properly trained personnel, following proper safety
procedures.
All products should be regularly inspected and maintained, and their condition, application
and use should be periodically evaluated by qualified personnel. Only qualified and properly trained
technicians should perform maintenance, repair and replacement procedures. Attempting these
procedures without proper training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of
parts from their original manufacturer. No parts or product support will be available to repair or maintain
unsupported products. Older products may not be UL listed (if the product does not have a UL label it is
not a listed product), and may not comply with applicable installation or other regulations or
requirements if relocated to a new facility. Many municipalities require a product to be UL listed before
an electrician will connect power to them. Often the cost of updating an older product to comply with
current safety regulations is greater than the value of the product.
Summary of Contents for Champion 305 XD
Page 31: ...4 0 Troubleshooting 31 NOTES...
Page 36: ...5 0 Schematics Parts Lists 36 5 2 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Page 37: ...5 0 Schematics Parts Lists 37 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Page 38: ...5 0 Schematics Parts Lists 38 5 3 Main Assembly Top View 47500 Sht 3 of 16...
Page 39: ...5 0 Schematics Parts Lists 39 Main Assembly Top View 47500 Sht 3 of 16...
Page 40: ...5 0 Schematics Parts Lists 40 5 4 Main Assembly Rear View 47500 Sht 4 of 16 Rev N...
Page 43: ...5 0 Schematics Parts Lists 43 Notes...
Page 44: ...5 0 Schematics Parts Lists 44 5 5 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Page 45: ...5 0 Schematics Parts Lists 45 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Page 46: ...5 0 Schematics Parts Lists 46 5 6 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Page 47: ...5 0 Schematics Parts Lists 47 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Page 48: ...5 0 Schematics Parts Lists 48 5 7 Main Assembly Air Table Assembly 47500 Sht 7 of 16 Rev E...
Page 49: ...5 0 Schematics Parts Lists 49 Notes...
Page 52: ...5 0 Schematics Parts Lists 52 5 9 Main Asm Front View Rough 47500 Sht 11 of 16 Rev G...
Page 55: ...5 0 Schematics Parts Lists 55 Notes...
Page 61: ...5 0 Schematics Parts Lists 61 5 13 Main Assembly Wiring X Model 1ph 47500 Sht 16 of 16 Rev A...
Page 66: ...5 0 Schematics Parts Lists 66 5 16 Power Panel Assembly 305X EE 3170 1 Sht 1 Rev D...
Page 69: ...5 0 Schematics Parts Lists 69 Power Panel Assembly 305X EE 3170 1 Sht 2 Rev A...
Page 71: ...5 0 Schematics Parts Lists 71 Notes...
Page 76: ...5 0 Schematics Parts Lists 76 Power Panel Assembly 305X XG XT Models EE 2882 1 Sht 2 Rev A...
Page 77: ...5 0 Schematics Parts Lists 77 Notes...
Page 85: ...5 0 Schematics Parts Lists 85 Control Console Assembly 305X EE 2850 1 Rev A Back Lit Display...
Page 89: ...5 0 Schematics Parts Lists 89 Kit Cut Button Replacement K 3374 Rev B...
Page 90: ...5 0 Schematics Parts Lists 90 5 25 Cut Button Assembly Current EE 3382 Rev B...
Page 92: ...5 0 Schematics Parts Lists 92 5 26 Kit Ergonomic Touch Switch Cut Button Option K 3404 Rev A...
Page 94: ...5 0 Schematics Parts Lists 94 5 27 Line Light Assembly 47538 Rev D...
Page 95: ...5 0 Schematics Parts Lists 95 5 28 Air Table Blower Assembly Single Phase 47578 Rev C...
Page 96: ...5 0 Schematics Parts Lists 96 5 29 Compressor Assembly 47645 1 Rev C...
Page 97: ...5 0 Schematics Parts Lists 97 Notes...
Page 103: ...5 0 Schematics Parts Lists 103 Notes...
Page 104: ...5 0 Schematics Parts Lists 104 5 35 Encoder Cable Assembly 305X X Models EE 2838 3...
Page 105: ...5 0 Schematics Parts Lists 105 5 36 Encoder Cable Assembly 305X XG XT Models EE 3030 1 Rev B...
Page 106: ...5 0 Schematics Parts Lists 106 5 37 Knife Latch Assembly 47568 1 Rev A...
Page 107: ...5 0 Schematics Parts Lists 107 5 38 Bell Crank Assembly Clamp 47005 Rev D...
Page 108: ...5 0 Schematics Parts Lists 108 5 39 Hydraulic Manifold Assembly H 465 1 Rev E...
Page 109: ...5 0 Schematics Parts Lists 109 5 40 Hydraulic Power Unit Assembly 47541 Rev L...
Page 111: ...5 0 Schematics Parts Lists 111 5 41 Hydraulic Manifold H 468 1 Rev B...
Page 112: ...5 0 Schematics Parts Lists 112 Hydraulic Manifold Schematic H 468 1 Rev A...
Page 113: ...5 0 Schematics Parts Lists 113 5 42 Manifold Assembly H 504 Rev A...
Page 114: ...5 0 Schematics Parts Lists 114 5 43 Fuse Charts...
Page 117: ...5 0 Schematics Parts Lists 117 5 46 Warning Label S 1781 116 Rev A...
Page 118: ...5 0 Schematics Parts Lists 118 5 47 Paper Deflector Kit Option AA 13936 1...
Page 119: ...5 0 Schematics Parts Lists 119 5 48 Paper Deflector Assembly A 4511 2...
Page 120: ...5 0 Schematics Parts Lists 120 5 49 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Page 121: ...5 0 Schematics Parts Lists 121 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Page 122: ...5 0 Schematics Parts Lists 122 5 50 Extension Air Tables 24 x 36 Kit Option K 47631...
Page 123: ...5 0 Schematics Parts Lists 123 Extension Air Tables 24 x 36 Kit Option K 47631...
Page 124: ...5 0 Schematics Parts Lists 124 5 51 Back Gauge Tape Kit K 49007...
Page 125: ...5 0 Schematics Parts Lists 125 Notes...
Page 131: ...5 0 Schematics Parts Lists 131 Notes...
Page 134: ...5 0 Schematics Parts Lists 134 5 54 Jogging Aid Construction Guide A 12608 Rev E...
Page 136: ...5 0 Schematics Parts Lists 136 5 56 Knife Lifter Assembly 47575...
Page 138: ...F 254 I T October 2019...