CGC Ryan 544946A Operator'S & Parts Manual Download Page 30 | Manualshive

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28

Jr.

Sodcutter

FIGURE 2

GEAR CASE

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Summary of Contents for Ryan 544946A

Page 1: ...OPERATOR PARTS MANUAL MAN 4163416 Rev A 6 2008 MODELS 544946A JR SODCUTTER HONDA 18...

Page 2: ...estado de California hace saber que los gases de escape de los motores diesel y algunos de sus componentes producen c ncer defectos de nacimiento y otros da os en el proceso de reproducci n humana L m...

Page 3: ...etely Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a CGC Inc dealer for any service or parts needed C...

Page 4: ...oved by CGC Inc will be considered the responsibility of the individual s or company designing and or making such changes CGC Inc will vigorously pursue full indemnification and costs from any party r...

Page 5: ...tter while operating the unit The lower symbol informs the operator and or bystanders to keep a safe distance away from machinery If you do not keep hands and feet a safe distance from the machinery p...

Page 6: ...SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING DOWNWARD 2 ENGAGE DRIVE WHEEL SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING UPWARD 3 WITH ENGINE RUNNING HOLD OPERATOR PRESENT LEVE...

Page 7: ...dware securing large belt cover guard to side of unit Remove guard to allow access to idler assembly and brake band components 6 Slide adjustment end of brake band over the guard support rod as shown...

Page 8: ...th the L bracket in the left hole Figure 4 BE SURE the slotted side of the L brackets is facing toward the large pulley 10 Connect the flat end of the clevis assembly to the idler arm as shown in Figu...

Page 9: ...on the inside of the bracket See Figure 5 15 Route the throttle cable through the throttle bracket as shown in Figure 10 The cable end shoulder should be positioned as shown against the end of the thr...

Page 10: ...om of the brake band with an allen wrench Adjustment should be snug enough but not too tight to cause smoking of the drive belt Install locking nut to hold the brake band adjustment in place 24 If bra...

Page 11: ...engine will stop if operator presence lever is not depressed Blade Depth Control Lever D Raises or lowers cutting blade Blade Depth Control Locking Lever E Locking lever holds blade depth control in...

Page 12: ...odcutter CONTROLS JR SODCUTTER CONTROLS Blade H and Wheel J Shifter Handles Engage or disengage blade for cutting and gears for driving Sodcutter DISENGAGED ENGAGED SHIFTER HANDLE GEAR CASE GEAR CASE...

Page 13: ...sent in the exhaust is an odorless and deadly gas DO NOT operate equipment without shields in place DO NOT make adjustments or perform any maintenance while the engine is running Before operating chec...

Page 14: ...shows what could happen if the engine is not stopped or disabled before removing safety covers Hands may become entangled in moving belts gears chains or other parts Use adequate lifting device i e ho...

Page 15: ...dler wheel is 1 25 4 mm from the engine mount plate ENGINE ENGINE BOLT ENGINE PULLEY BLOCK ENGINE MOUNT PLATE 1 25 4 mm IDLER PULLEY BELT DRIVE PULLEY Drive Belt REPLACEment 1 Remove shield on left si...

Page 16: ...chain is off bottom sprocket 9 Install new chain in reverse procedure Clean mating surfaces on case and cover Apply 3M Scotch Grip 847 or an equivalent adhesive to case cover before installation BLADE...

Page 17: ...move snap rings B from left bearing 7 Using a punch and soft hammer lead leather etc drive shaft out left side of unit and remove large gear 8 Using a bearing puller or slide hammer remove bearing Sha...

Page 18: ...ould be checked for wear and replaced if necessary 8 Reassemble in reverse procedure using new seals and gaskets ADJUSTING BLADE ANGLE 1 Loosen blade angle control locking lever F and move H frame for...

Page 19: ...gauge G 4 Tighten depth control locking lever E NOTE Numbers on depth gauge do not necessarily represent thickness of sod being cut Adjusting Operator Presence Control 1 To adjust operator presence ca...

Page 20: ...Remove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off s...

Page 21: ...rear portion of case to catch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and...

Page 22: ...gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless oil is changed or lost through leakage Gear case drain plug D On all pressurized lubrication...

Page 23: ...the adjustment screw until the brake band is pulled snug against the belt Tighten the lock nut on brake adjustment screw Make a test run Stop engine and re adjust brake band if necessary 5 Re install...

Page 24: ...Drain all fuel from fuel tank and lines use a hose or fuel line routed from fuel tank shut off to proper container 2 Start engine and run until all fuel is used from the carburetor float bowl 3 While...

Page 25: ...e v e l g n i k c o L o t d e l l u p n e h w t h g i t l e v a r t f o t i m i l t u n g n i k c o l n o r a e w d a e r h T A d e t s u j d a y l r e p o r p t o n t u n g n i k c o L B t u n g n i...

Page 26: ...vulcanized to hub Rear 8 x 1 75 semi pneumatic tires with pre packed ball bearings Drive Engine to gear case A section belt Gear case roller chain Gear case Lubrication EP140 Gear lube Capacity 3 1 2...

Page 27: ...25 Jr Sodcutter PARTS SECTION PARTS SECTION...

Page 28: ...26 Jr Sodcutter FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER TO SPARK PLUG WIRE 48 77 78 79...

Page 29: ...R AY MOUNT 1 1 39 545247 7 CLEVIS AY 1 1 40 831888 SWIVEL 1 1 41 831889 WASHER SWIVEL 1 1 42 831890 SCRW SWIVEL THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 1 43 545380 2 GUIDE AY BELT 1 1 44 641...

Page 30: ...28 Jr Sodcutter FIGURE 2 GEAR CASE...

Page 31: ...UTCH 1 2 28 516172 CLUTCH 1 2 29 516173 SHAFT 1 2 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 2 31 548131 BRG BALL 1 00 2 00 50 DA 1 2 32 548326 RING INT RET 2 21OD 06 1 2 33 548327 RING LOCK 1...

Page 32: ...30 Jr Sodcutter FIGURE 3 SIDE ARMS PITMAN ARMS AND HANDLES...

Page 33: ...N 1 3 21 521428 BRG NDL 1 25 1 62 1 06 1 3 22 548226 FITTING KC 1 3 23 545443 2 BRACKET AY 2 INCLUDES ITEMS 24 25 3 24 521429 BRONZE BEARING 1 3 25 548224 FITTING GREASE 1 4 SPCL 1 3 26 545445 2 ARM A...

Page 34: ...32 Jr Sodcutter FIGURE 4 HANDLEBAR ASSEMBLY...

Page 35: ...524472 ARM PIVOT PLATING 1 4 24 540347 COVER AY 1 4 25 524480 DECAL CLUTCH CONTROL 1 4 26 524481 DECAL THROTTLE CNTRL 1 4 27 540211 7 HANDLEBAR AY 1 4 28 540212 7 HANDLEBAR AY MOUNT 1 4 29 540326 CONT...

Page 36: ...BOB CAT BUNTON RYAN STEINER COMMERCIAL GROUNDS CARE INC ONE BOB CAT LANE P O BOX 469 JOHNSON CREEK WI 53038 920 699 2000 www cgcequip com...

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